Toy design and manufacturing

Revolutionize your toy design and manufacturing process using Fusion.

Toy design and manufacturing

What is toy design & manufacturing?

Toy design and manufacturing is a combination of creativity and technical skill, converting imaginative concepts into tangible toys. This process flows from ideation and prototyping, through detailed design and manufacturing, to quality control, resulting in packaging that enhances market appeal. Each toy, whether a bespoke item, collector's treasure, or action figure, meets the highest standards and caters to a vast array of tastes, bringing delight to children and adults alike.

What is toy design software?

Toy design software, such as Autodesk Fusion, is a key tool for creating and visualizing toy concepts before production. Fusion, a cloud-based 3D CAD, CAM, and CAE tool, combines industrial and mechanical design, simulation, and collaboration, allowing for rapid design iteration. Its comprehensive toolset and intuitive interface let designers bring toy designs to life and make sure they're manufacturing-ready, making it a top choice for its user-friendliness, flexibility, and powerful capabilities

Benefits of toy design software

Streamlined efficiency

Toy design software like Fusion streamlines the design process, reducing the time from concept to manufacturing-ready design.

Precision perfected

The software enables highly accurate designs, making sure the final product flawlessly mirrors the initial concept.


Cost-saving prototyping

Digital prototypes allow designers to rectify issues pre-production, significantly reducing costs associated with physical prototyping.

Collaborative connectivity

With cloud-based capabilities, Fusion fosters seamless remote collaboration, uniting designers from various locations.

Manufacturing toys with Autodesk Fusion

Factors to consider when manufacturing toys

In the context of Autodesk Fusion, the following factors are significant when manufacturing toys:

  • Design Complexity: Fusion's CAD/CAM capabilities facilitate intricate toy designs, allowing users to explore various creative concepts.
  • Material Selection: Choosing the right materials is critical for the safety and durability of toys. Fusion can simulate different materials to make sure they meet required standards.
  • Production Costs: Balancing design and production costs are key. Fusion's cost estimation tools assist in optimizing the manufacturing process to fit the budget.
  • Assembly Processes: Fusion provides advanced assembly modeling, which helps in planning the assembly line and minimizing errors in the production process.
  • Sustainability: Toys should be made sustainably. Fusion's Lifecycle Assessment tool can evaluate environmental impact, helping manufacturers choose more sustainable design options.

Toy manufacturing and design software

Cloud-based 3D CAD/CAM/CAE software for product design

Automate complex geometry to enhance the performance and aesthetics of your products.

Expand your advanced manufacturing capabilities.

Autodesk Fusion toy manufacturing & design features

3D Design

3D Design

Fusion provides comprehensive tools for designing in 3D, making it easier to create intricate, detailed, and realistic toy models.


CAM Capabilities

CAM capabilities

With integrated CAM, Fusion simplifies the process of preparing 3D models for manufacturing, making sure error-free and efficient production.




This feature provides photorealistic images of the toy design, allowing designers to visualize the final product in different materials, environments, and lighting conditions.




Fusion can simulate real-world conditions, including stress and motion on a toy design, ensuring its durability and functionality before production.


Assembly modeling

Assembly modeling

This capability allows for the design and interaction of multiple components in a single toy design, simulating real-world assembly, and operation.


Generative design

Generative design

This feature automates design options based on specific input parameters, optimizing toy designs for performance, material usage, and manufacturing methods.


Additive manufacturing

Additive manufacturing

Fusion supports 3D printing and other additive manufacturing processes, enabling rapid prototyping and production of toy designs.


Sculpting tools

Sculpting tools

Fusion's sculpting tools allow designers to manipulate and shape models as if they're made of clay, ideal for organic shapes in toys.


Autodesk Fusion extensions for toy design and manufacturing

Fusion Design Extension

Fusion Design Extension

The Autodesk Fusion Design Extension is a suite of advanced 3D design and modeling tools that can significantly enhance the process of toy design. Here's how:

  • Complex 3D modeling: Simplifies intricate toy design, enhancing aesthetics and playability.
  • Time-saving automation: Speeds up design changes, allowing focus on function and aesthetics.
  • Manufacturing-aware functionality: Prepares 3D designs for the production line, enabling faster, better creation.
  • Feature-based automation: Offers industry-specific tools, such as 'Snap Fit', for seamless design of toy components.
  • Geometric patterning: Allows for customizable patterns for unique toy designs.
  • Volumetric lattice: Enables creation of complex lattices, altering shape and appearance for lightweight, structurally efficient toys.

Fusion Manufacturing Extension

Fusion Manufacturing Extension

The Fusion Manufacturing Extension is a comprehensive suite of tools that significantly optimizes the toy manufacturing process in various ways:

  • Advanced manufacturing Tools: Provides sophisticated tools for efficient production of complex toy designs.
  • Automated workflows: Streamlines manufacturing processes, saving time and reducing errors.
  • Deep insights: Offers valuable analytics for improved decision-making in the production process.
  • Machine learning: Leverages AI to optimize tool paths, enhancing efficiency and reducing waste.
  • Simulation and validation: Allows testing and validation before manufacturing, ensuring quality and safety.
  • Integration: Seamlessly integrates with design tools for a smooth transition from design to production.

Fusion Simulation Extension

Fusion Simulation Extension

The Fusion Simulation Extension is a robust suite of tools that significantly enhances the toy testing and validation process in various ways:

  • Advanced Simulation Tools: Provides sophisticated tools for efficient simulation of complex toy designs, ensuring safety and performance.
  • Automated workflows: Streamlines simulation processes, saving time and reducing errors in testing.
  • Deep Insights: Offers valuable analytics for improved decision-making in the design process.
  • Machine Learning: Leverages AI to optimize simulation paths, enhancing efficiency and reducing rework.
  • Real-world Testing: Allows real-world testing scenarios before manufacturing, ensuring quality and safety of the toy.
  • Integration: Seamlessly integrates with design and manufacturing tools for a smooth transition from design to production.

“With Fusion, we can execute several different functions within one package, and that has been the most important thing for us. We don’t have to use Rhino for sculpting or SolidWorks for mechanical design. We can do that with the same software and actually all work on the same file at the same time. It’s a huge benefit.”

– Carl Budd, Engineering Manager, Moose Toys

Enhancing sustainability in toy manufacturing with Autodesk Fusion

Discover how leveraging Fusion and its add-ons can significantly boost the effectiveness and impact of your sustainability initiatives in toy design and manufacturing. 

Manufacturing Extension for Fusion

Manufacturing Extension

The Manufacturing Extension in Fusion provides advanced manufacturing tools that assist in producing intricate, high-quality toy parts more efficiently. By optimizing machining strategies, it reduces waste, energy usage, and production time, thus contributing to sustainability in toy design.


Manufacturings Sustainability Insights

Manufacturings sustainability insights

Fusion's sustainability insights feature provides detailed data on the environmental impact of various manufacturing processes. It aids toy designers in making informed decisions about materials and methods, with the aim of reducing the carbon footprint of their toy designs.


Makersite add-on for Fusion


Makersite for Fusion is a robust add-on that provides comprehensive data on materials, costs, and sustainability. It supports informed decision-making in toy design, recommending greener, less carbon-intensive materials and processes.



Toy design and manufacturing software resources

Explore the rise of eco-friendly toys, the role of Fusion in sustainable toy design and manufacturing, and the educational impact of such toys.


See how Moose Toys uses Fusion to prototype, design, and make the highly successful Magic Mixies toy line.


Get started with toy making using Autodesk Fusion

Frequently asked questions (FAQs) about toy manufacturing

Learn more about toy design and manufacturing with these top questions frequently asked by users.

What does the toy design process involve?

The toy design process typically involves several steps: researching current trends and consumer preferences, brainstorming and sketching toy design ideas, creating 3D models of the designs, prototyping, testing for safety and durability, and finally, manufacturing. Designers frequently use software like Autodesk Fusion to assist with the 3D modeling, prototyping, and testing stages.

How are new toy designs tested before they go into production?

Before new toy designs go into production, they undergo a meticulous testing process. First, a prototype of the toy is created, designed to be as close as possible to the final product without requiring a substantial financial investment. After the prototype is ready, play-testing sessions are conducted with the target audience to evaluate the toy's appeal, functionality, and safety. Following this, the toy is subjected to durability and safety tests, including drop, tension, and torque tests, to ensure it can endure regular play and meets safety standards for its intended age group. Feedback from these testing phases is then used to make any necessary revisions to the design before it is finalized for production.

How do modern technologies like 3D printing impact the toy manufacturing process?

Modern technologies like 3D printing have significantly impacted the toy manufacturing process. Traditionally, toy manufacturing involved creating molds and mass-producing toys, which could be time-consuming, expensive, and limited in design possibilities. With 3D printing, manufacturers can easily produce unique and intricate designs without the need for molds. This has made it much cheaper and more efficient to create toys, even at home.


Furthermore, 3D printing allows for rapid prototyping, meaning ideas can be brought to life quickly and changes can be made easily. Toys can be tested and refined faster, resulting in a more efficient design process. 3D printing also offers the potential for greater sustainability in toy manufacturing. As a form of additive manufacturing, it minimizes waste by using only the material needed for the toy. Moreover, it has the capacity to use bioplastics and recycled materials, positioning 3D printing at the forefront of eco-conscious manufacturing processes.

What software do toy designers use?

Autodesk provides a suite of software that is extensively utilized by toy designers.

  1. Fusion: Autodesk Fusion is an all-encompassing software that enables users to design, model, and fabricate products. Its user-friendly interface and wide-ranging capabilities make Fusion a favorite among toy designers. Fusion's ability to manage complex shapes and curves is particularly useful in toy design, which often involves intricate and whimsical forms. Additionally, Fusion's 3D printing capability is ideal for prototyping toy designs.
  2. AutoCAD: AutoCAD, another Autodesk software, is also used in toy design. Primarily known for 2D drawings, it also has 3D modeling capabilities. Its versatility has found application in various industries, including the toy industry.
  3. Alias: Alias is a more specialized software from Autodesk that is commonly used in industries requiring high levels of surface refinement, such as automotive and toy design. Its sketching, modeling, and visualization tools are beneficial for toy designers.
  4. 3ds Max: While 3ds Max is primarily used in animation and video gaming, its powerful 3D modeling capabilities can also be utilized in toy design, especially for creating photorealistic images of toy models.

These Autodesk tools can be used separately or together to create a comprehensive workflow for toy design and manufacturing.

Can I use toy design software for free?

Yes, Autodesk Fusion is available for free personal use for individuals who are doing home-based, non-commercial design projects. This version includes basic functionality. However, it is important to note that to qualify for free usage, users should generate less than $1,000 USD in annual revenue from their designs. You can register for a personal license on the Autodesk website.

How does Autodesk Fusion facilitate customization in toy design?

Autodesk Fusion facilitates customization in toy design by providing a comprehensive platform that allows manufacturers to design, prototype, and fabricate toys using an array of materials. This includes the ability to model unique and intricate designs, as demonstrated in various tutorials.

Fusion also enables the use of advanced design and manufacturing capabilities, including generative design and AI-powered enhancements, allowing for the creation of highly customized and unique toy designs. Furthermore, Fusion's mass customization capabilities enable efficient iteration and adaptation of designs to suit specific requirements or preferences.

How can Autodesk Fusion’s rendering tools assist in marketing and selling a toy design?

Autodesk Fusion's rendering tools can greatly assist in marketing and selling a toy design. These tools allow designers to create compelling, photorealistic renderings of their designs, which can be used to effectively communicate the design and concept to a wide audience. This visual storytelling can be a crucial part of the sales and marketing process. Furthermore, Fusion's in-canvas rendering allows for real-time previews of the render, which can be continuously updated for optimal results. Rendered images can be used in presentations, packaging design, or for immersive viewing, enhancing the overall marketing strategy.

How does Autodesk Fusion help toy designers and manufacturers stay competitive?

Autodesk Fusion helps toy designers and manufacturers stay competitive in a number of ways:

  1. Advanced Capabilities: Fusion extends beyond traditional 2D and 3D toolpath generation, enabling the production of intricate components with precision through multi-axis machining.

  2. AI Enhancements: Fusion incorporates artificial intelligence to enhance manufacturing. The AMAIZE add-in, for instance, uses AI to predict and resolve print issues, optimize print files, and gain valuable design insights, significantly improving the manufacturing process.

  3. Unified Workflows: From concept to manufacturing, Fusion streamlines workflows with integrated cloud-based CAD, CAM, CAE, and PCB design tools. It unifies design and manufacturing capabilities, data, and technology.

  4. Innovation and Sustainability: Fusion is continuously evolving, incorporating AI, machine learning, and generative design technologies to push the boundaries of product development.

  5. Remote Access: Fusion allows real-time collaboration and provides access to designs anywhere, anytime, accelerating time-to-market.

How does Autodesk Fusion support sustainable toy design?

Fusion by Autodesk supports sustainable toy design in several ways:

  1. Materials: Fusion includes resources to help designers choose sustainable materials such as bioplastics or recycled materials.

  2. Additive Manufacturing: Fusion supports 3D printing, which can significantly reduce waste and energy usage.

  3. Generative Design: Fusion's generative design capabilities help reduce material usage, contributing to sustainability.

  4. Efficiency: Fusion aids in optimizing manufacturing processes, making them more energy-efficient and reducing waste.

Remember, proper assessment is needed when choosing materials to ensure the most sustainable options are selected.

See more FAQ