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通过Moldflow仿真平台呈现材料应用可行性

通过Moldflow仿真平台呈现材料应用可行性

Customer challenge

江苏博云塑业股份有限公司主要从事改性塑料产品的研发、生产和销售。经过多年的努力,公司已发展成为国内改性塑料行业中具有独特竞争优势及较强品牌影响力的企业。目前公司主要产品包括高性能改性尼龙、高性能改性聚酯、工程化聚烯烃及色母粒和功能性母粒等,广泛运用于电动工具、汽车零部件、家用电器、电子电气、家居类制品、医疗器械、等多个行业领域。 江苏博云塑业以向世界级的工业客户提供定制化的新材料解决方案为目标。希望通过Autodesk Moldflow仿真平台呈现材料应用可行性及制造可行性,并通过提供完整的Solution最大化客户应用公司材料的效益,协助用户提高产品品质和技术水平,从而具有更高的竞争力并在整个行业内处于领先地位。

Project goals

项目分析:应用博云PA材料的汽车零部件可行性方案仿真分析 分析目标:通过运用Moldflow分析产品填充、保压及翘曲等问题,确认所提供材料具备制造可行性 分析序列:Gate location/Molding Window/冷却+填充+保压+翘曲 优化方法:考虑产品结构,模具设计和成型工艺实际因素,在合理的成型窗口中确认使用推荐材料的可行性

Solution

基于Moldflow Workflow科学仿真流程: 1.确定产品的浇口位置和个数 2.找出较大成型窗口下的工艺参数 3.导入实际模具浇注系统和冷却系统并使用实际注塑机参数 4.合理范围内优化浇注系统设计及保压曲线 5.基于合理模具浇注系统和冷却系统得出仿真成型结果 6.通过压力,粘度,收缩及变形等量化数据确认推荐应用材料可行性

Business outcome

通过Moldflow全制程分析确认了所选用材料的各项指标达到产品的设计需求。在材料选择和设计前期,博云技术团队和客户把Moldflow当作交流的平台,通过Moldflow分析数据依据,让客户对选择材料有更直观的信心,并优化模具设计避免潜在风险的发生。在后期的材料实际试模中验证了仿真结果和实际的一致性,进一步增强客户对博云技术团队的信赖度并为后续项目的材料选择建立参考数据。

Conclusion

通过应用Moldflow仿真平台,江苏博云塑业能帮助客户推荐适合的材料。在设计前期选择材料时就能够准确的预测产品的可行性指标,预先评估难度和可行性,减少经验带来潜在风险,做到方案最优化。同时准确的优化产品设计和模具设计以及成型周期,使得客户对博云塑业所提供材料更具有信心建立良好的信赖关系。在业务流程中通过Autodek Moldflow发挥沟通平台的作用,可信准确的数字化结果提供了有力的依据。上市后的博云塑业进一步深入分析材料性能、产品和材料结构以及成型工艺和应用环境的相互关系,创新性地解决细分行业和目标客户的关切和问题。

Project summary

    Duration & delivery

  • 65
  • 2021-05-20

    Autodesk solutions

  • Moldflow Insight
  • Moldflow Communicator

    Services provided

  • Solution Optimization Services
  • Product Training
  • Technical Support
  • Solution Adoption Services

    Customer industry

  • Design & Manufacturing
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