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Success Story

青岛百思特信息技术有限公司 是国家高新技术企业。专注于为汽车、轨道交通、通用机械、消费电子、航空航天、船舶等制造业广大用户提供面向工业4.0的全产品生命周期的从设计、分析、加工、检测、管理系统等智能制造整体解决方案。 客户公司主要从事汽车注塑模具设计、制造及后期服务。客户公司拥有德玛吉、牧野、OPS等五轴CNC加工中心以及模具自动化生产线。由于加工设备种类众多,需要编程软件适配众多加工设备。由于公司起步时间比较短,编程人员多为新手,缺乏编程经验,编程效率较低,且出错率高。
希望优化各种设备的后处理,增加多种防范措施(如增加程序执行前的刀具测量指令和判断,防止用错刀),防止编程人员和机床操作人员的人为错误。
通过优化编程流程和实施更多的培训,提高编程人员的编程效率和质量。通过学习使用针对客户定制开发的快捷功能,实现编程效率和质量的提升。
统一编程人员的编程标准,确保加工的安全性、效率和质量。
使用 Autodesk PowerMill 后处理深度定制开发,增加需要的对刀、测刀、判断指令,增加自动找正指令等,提高工件找正的效率。
通过对客户编程员工的深度培训,提高编程人员的编程效率和质量。
通过二次开发,将大量编程步骤一键完成,实现编程效率的大幅提升,将客户工艺定制到模板中,实现编程标准统一,确保加工的安全性、效率和质量。
通过对客户编程人员的培训、后处理深度定制和软件编程功能的二次开发和模板标准化,客户编程人员的编程效率大幅提升。同时,程序的安全性和加工效率、加工质量也得到大幅提高,从而客户公司整个加工制造的能力得到一个大的提升。客户对Autodesk公司的 PowerMill 软件给与好评!
获得客户满意一定是解决客户的实际问题。Autodesk PowerMill 软件的易用性、通用性、二次定制的便捷性、五轴加工的专业性等优势确保了我们可以很好的满足客户的要求,实现客户的目标,从而得到客户的肯定!
Project summary
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Customer industry
基于Autodesk软件的加工、检测一体化解决方案
在大型汽车注塑模具如汽车仪表板、保险杠模具等等的生产、加工过程中,由于模具工件尺寸较大,在数控机床上的加工时间很长,加工程序数量多,加工过程中的质量控制非常关键。在模具加工下机时,需要对工件的尺寸精度进行测量,以实现对质量的监控。
PowerMill针对汽车覆盖件模具的编程优化
在汽车覆盖件模具编程加工中,由于模具工件尺寸较大,对加工的安全性和加工效率的要求都是比较高的。一方面,较大型的机床加工设备需要着重考虑机床的加工安全性。另一方面,较大的工件也为编程和加工带来诸多影响。客户在编程的过程中存在模型处理困难、编程时间漫长、程序有过切、编程软件无法获取最佳刀具加工参数、多轴程序无法确保安全性等诸多问题。
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