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基于Autodesk软件的加工、检测一体化解决方案

基于Autodesk软件的加工、检测一体化解决方案

Customer challenge

在大型汽车注塑模具如汽车仪表板、保险杠模具等等的生产、加工过程中,由于模具工件尺寸较大,在数控机床上的加工时间很长,加工程序数量多,加工过程中的质量控制非常关键。在模具加工下机时,需要对工件的尺寸精度进行测量,以实现对质量的监控。

Project goals

解决加工中的以下问题 1.程序的效率和安全问题 2.加工过程中如何实现对工件尺寸的实时控制 3.如何确定工件加工后是否加工到位的问题 4.加工完成后、如何全面生成尺寸信息传递到下一工序,并用于数据存档和统计

Solution

1.客户用 Autodesk PowerMill 编程软件,并进行了适合客户编程人员的二次开发,大大提高程序的安全性和编程的效率 2.为客户定制的专用五轴后处理和机床全模型仿真,在 Autodesk PowerMill中快速的进行全机床仿真,完全解决了程序安全的问题 3.使用 Auotdesk PowerInspect 的在机测量 OMV 模块,生成在机床上运行的检测程序,可以直接在机床上对工件进行多次检测,实时掌握工件的加工情况,如工件变形、刀具磨损等等。根据检测结果确定是否需要调整后续加工程序,确保工件合格再下机 4.加工完成的工件,进行检测,生成图文并茂的检测报告,随合格工件一同流转到下一工序

Business outcome

海泰科模具有限公司通过使用 Autodesk PowerMill 和 Autodesk PowerInspect 软件实现了加工、检测一体化。对大型模具中的重要工件实现安全高效的五轴加工,并能实时掌握工件的加工状态、及时调整加工程序,实现工件的安全、高效加工、避免了加工质量问题的出现。最后在工件下机前再进行全面检测、确保工件合格再下机。实现了加工质量和效率的全面提升。

Conclusion

通过以上案例可以看出,Autodesk PowerMill 编程软件加 Autodesk PowerInspect 在机测量可以实现加工、检测的一体化,帮助客户大幅提升加工的效率和质量。大大提升了客户的加工能力,增强了客户的竞争力。

Project summary

    Duration & delivery

  • 90
  • 2021-06-08

    Autodesk solutions

  • PowerMill
  • PowerInspect

    Services provided

  • Solution Optimization Services

    Customer industry

  • Subtractive Manufacturing
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PowerMill针对汽车覆盖件模具的编程优化

在汽车覆盖件模具编程加工中,由于模具工件尺寸较大,对加工的安全性和加工效率的要求都是比较高的。一方面,较大型的机床加工设备需要着重考虑机床的加工安全性。另一方面,较大的工件也为编程和加工带来诸多影响。客户在编程的过程中存在模型处理困难、编程时间漫长、程序有过切、编程软件无法获取最佳刀具加工参数、多轴程序无法确保安全性等诸多问题。


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PowrMill助力企业编程效率提升

青岛百思特信息技术有限公司 是国家高新技术企业。专注于为汽车、轨道交通、通用机械、消费电子、航空航天、船舶等制造业广大用户提供面向工业4.0的全产品生命周期的从设计、分析、加工、检测、管理系统等智能制造整体解决方案。 客户公司主要从事汽车注塑模具设计、制造及后期服务。客户公司拥有德玛吉、牧野、OPS等五轴CNC加工中心以及模具自动化生产线。由于加工设备种类众多,需要编程软件适配众多加工设备。由于公司起步时间比较短,编程人员多为新手,缺乏编程经验,编程效率较低,且出错率高。


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