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PowerMill针对汽车覆盖件模具的编程优化

PowerMill针对汽车覆盖件模具的编程优化

Customer challenge

在汽车覆盖件模具编程加工中,由于模具工件尺寸较大,对加工的安全性和加工效率的要求都是比较高的。一方面,较大型的机床加工设备需要着重考虑机床的加工安全性。另一方面,较大的工件也为编程和加工带来诸多影响。客户在编程的过程中存在模型处理困难、编程时间漫长、程序有过切、编程软件无法获取最佳刀具加工参数、多轴程序无法确保安全性等诸多问题。

Project goals

解决加工编程中的以下问题 1.由于模型尺寸较大、软件计算刀路时间很长、且有时会出现计算死机的情况 2.程序过切问题 3.如何在编程软件中快速确定刀具的最佳加工刃长 4.如何确保加工程序,特别是多轴程序的安全性 5.如何在软件中实现诸多操作的简化和标准化,进一步的提高编程的效率和质量

Solution

客户换用 Autodesk PowerMill 编程软件,在对客户的工件加工进行充分了解后,我们制定了针对汽车覆盖件等大模型的编程方案,充分利用PowerMill对大模型刀路计算的优势,缩短刀路计算时间,从而提高整体的编程效率和质量 Autodesk PowerMill软件的自动防过切功能,使过切问题不再发生 通过对客户的充分培训,让客户利用了 Autodesk PowerMill软件的碰撞检测功能,软件自动计算出最佳的刀具刃长,实现最优的加工效果 为客户定制一比一的全机床模型,在 Autodesk PowerMill中快速的进行全机床仿真,完全解决了程序安全的问题 客户的常用操作进行模块化定制,简化客户的编程流程,提高编程效率和质量

Business outcome

通过对YANTAI JUNHUI MOLD CO,.LTD.编程人员的大力培训,并积极与客户共同改进相关的编程规范和流程、定制编程标准,大大提高客户的加工效率和安全性,同时减轻编程人员的工作压力。客户在没有增加编程人员的情况下,改善了加工效率,提高了加工能力,同时减少了加工质量问题的发生。

Conclusion

通过以上案例可以看出,PowerMill编程软件在覆盖件相关的大模具加工编程中具有明显优势,可以很好的满足客户编程的相关要求。同时,再好的软件要想应用好,专业的培训和技术服务是重中之重。只有通过专业经销商提供的高质量培训和技术服务,才能发挥出软件的优势,并得到客户的认可。

Project summary

    Duration & delivery

  • 30
  • 2020-12-15

    Autodesk solutions

  • PowerMill
  • PowerShape

    Services provided

  • Solution Optimization Services

    Customer industry

  • Design & Manufacturing
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在大型汽车注塑模具如汽车仪表板、保险杠模具等等的生产、加工过程中,由于模具工件尺寸较大,在数控机床上的加工时间很长,加工程序数量多,加工过程中的质量控制非常关键。在模具加工下机时,需要对工件的尺寸精度进行测量,以实现对质量的监控。


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PowrMill助力企业编程效率提升

青岛百思特信息技术有限公司 是国家高新技术企业。专注于为汽车、轨道交通、通用机械、消费电子、航空航天、船舶等制造业广大用户提供面向工业4.0的全产品生命周期的从设计、分析、加工、检测、管理系统等智能制造整体解决方案。 客户公司主要从事汽车注塑模具设计、制造及后期服务。客户公司拥有德玛吉、牧野、OPS等五轴CNC加工中心以及模具自动化生产线。由于加工设备种类众多,需要编程软件适配众多加工设备。由于公司起步时间比较短,编程人员多为新手,缺乏编程经验,编程效率较低,且出错率高。


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