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Featurecam helps Perfect Tools Moulds Factory to Machine Complex Parts with Ease

Featurecam helps Perfect Tools Moulds Factory to Machine Complex Parts with Ease

Customer challenge

Perfect Tools Moulds Factory (PTMF) is a global commercial tool room and machine shop. The Company lays emphasis on quality, innovation and service and is always on lookout for continuous improvement and value addition it can bring for its clients at each stage of their value chain. PTMF has a 80,000 sq ft manufacturing facility in Dubai Investment Park equipped with advanced state of the art CNC machines. With complex CNC machines at their disposal, PTMF recognized a need to streamline their CNC programming techniques and post processing challenges with a cost effective optimal solution. Deltron was the natural choice for the customer to connect with considering our expertise.

Project goals

PTMF had four primary goals: 1) Streamline NC program generation for all CNC machines using a single CAM software. 2) To have access to reliable post processors for complex 6 Axis Mill Turn and 5 Axis Milling Machines. 3) Identify areas within current production setup and implement efficient programming techniques to save time and cost. 4) Deliver inhouse training for staff and after sales support towards programming of complex designs.

Solution

After an initial meeting and review, Deltron quickly set out meeting with management at PTMF and team by conducting a detailed demonstration and highlighting value addition by getting associated with Deltron. By implementing Autodesk FeatureCAM, Deltron was able to offer PTMF a world class software solution which not only generated optimized gouge free toolpaths for machines with varied kinematics but also reduced programming time with optimized post processors.

Business outcome

By migrating to Autodesk FeatureCAM, PTMF found a reliable programming solution that meets ever-growing demand from PTMF customers to get complex designs manufactured in the minimum possible time. By using virtual simulation capabilities inside the Autodesk software, PTMF has been able to predict and prevent machine collisions which otherwise would have proven costly.

Conclusion

With nearly two decades of engineering experience, Deltron FZE is poised to extend capabilities of any organization in Manufacturing, Process Engineering and Automation. We bring product innovation to market quicker by deploying the right talent, technology and processes. We understand the system, machine and application-needs of our customers. We attribute our success in the industry to a combination of proven, technically superior products and our relentless commitment to provide best-in-class customer support and training by highly qualified engineers.

Project summary

    Duration & delivery

  • 90
  • 2020-04-30

    Autodesk solutions

  • FeatureCAM

    Services provided

  • Technical Support
  • Post Processor Development
  • Product Training
  • Product Activation & Onboarding

    Customer industry

  • Subtractive Manufacturing
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ENATA Industries that headquartered in Dubai, is an international, diversified, comprehensive equipment industrial group committed to providing quality services globally. The group’s primary businesses include three main areas of R&D and manufacturing: Marine, Aerospace and Architecture. Through their different divisions, ENATA Industries aims to be a global technology leader, providing state of the art solutions. From highly advanced drones to performance boats and edge of the architecture techniques, the ENATA group has brought together experts from each industries in order to propose the best products to their clients. With complex in-house manufacturing setup including milling robots Enata recognized a need to streamline their offline programming techniques and post processing challenges with a reliable & cost effective solution. Deltron was the natural choice for the customer to connect with considering our expertise.


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