Success Story
Simoldes Tools, a renowned tooling solutions provider based in Brazil, faced persistent challenges in programming gun drilling operations for their machining equipment. The CAM software they used lacked essential features such as machine kinematics simulation and collision verification, leading to inefficiencies, potential programming errors, and additional setup requirements. These limitations made it difficult to ensure reliability and operational efficiency, particularly in complex multi-axis machining scenarios.
Simoldes Tools sought to implement Autodesk Fusion with PowerMill for programming their gun drilling operations. The primary objectives included:
OptiNC stepped in to address these challenges by delivering a comprehensive and customized solution:
A tailored machine kinematics simulation was developed for 7-axis gun drilling toolpaths on Cheto machines, ensuring precise and accurate simulations.
A post-processor was created specifically for the Cheto machine, facilitating seamless integration and efficient programming.
A specialized module within the OptiNC plugin for Autodesk Fusion with PowerMill was designed to simulate gun drilling movements accurately. This module handled both 6-axis and 7-axis operations, including collinear axes, providing Simoldes Tools with the ability to verify complex machining toolpaths.
The implementation of the OptiNC solution delivered significant benefits to Simoldes Tools, including:
Through their partnership with OptiNC, Simoldes Tools successfully transformed their gun drilling programming processes. By leveraging the advanced simulation capabilities of Autodesk Fusion with PowerMill and the customized OptiNC plugin, they achieved higher reliability, efficiency, and operational excellence. This collaboration underscores the value of tailored solutions in overcoming specific industry challenges and driving measurable success.
Project summary
Duration & delivery
Autodesk solutions
Services provided
Customer industry
Autodesk Fusion 360 with PowerMill and OptiNC Increases Productivity by 50%
Whirlpool Corporation is a Founding Families’ Companies began in US, Brazil, Italy, Canada, India, Germany and France. Whirlpool Corporations is dedicated to being the best global kitchen and laundry company, always striving to make life better at home. In an increasingly digital world, the company's iconic brand portfolio, which includes Whirlpool, KitchenAid, Maytag, Consul, Brastemp, Amana, Bauknecht, JennAir, Indesit, and Yummly, is driving intentional innovation to suit the shifting requirements of consumers. In 2021, the corporation will have yearly sales of around $22 billion, 69,000 people, and 54 manufacturing and technological research facilities.The customer needed to implement CAM software that would allow high levels of color-based automation of the model and easy learning for the prototype machining industry.The customer analyzed various software and decided to invest in Autodesk Fusion 360 with PowerMill. Ease of use and learning, affordable manpower, and programming capabilities (mainly based on model colors) were paramount to this choice, as well as the fact that Autodesk is a leader in the segment.
Streamlining Machining Holder Management and Enhancing Productivity: Simoldes Tools Brazil Partners with OptiNC for Success
Simoldes Tools is a leading company in the field of machining solutions. With a rich history dating back to 1959, Simoldes Tools has established itself as a trusted provider of high-quality tools and accessories. The company operates globally, serving a wide range of industries, including automotive, aerospace, and consumer goods. Simoldes Tools prides itself on its commitment to innovation, constantly seeking new technologies and approaches to deliver cutting-edge solutions to its customers. With a team of experienced engineers and technicians, the company offers a comprehensive range of machining services, including design, manufacturing, and assembly.Simoldes Tools Brazil faced a significant challenge in managing all their machining holders and accessories. They struggled with the task of organizing and keeping track of these components effectively.
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