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Success Story

Autodesk Fusion 360 with PowerMill and OptiNC Increases Productivity by 50%

Autodesk Fusion 360 with PowerMill and OptiNC Increases Productivity by 50%

Customer challenge

Whirlpool Corporation is a Founding Families’ Companies began in US, Brazil, Italy, Canada, India, Germany and France. Whirlpool Corporations is dedicated to being the best global kitchen and laundry company, always striving to make life better at home. In an increasingly digital world, the company's iconic brand portfolio, which includes Whirlpool, KitchenAid, Maytag, Consul, Brastemp, Amana, Bauknecht, JennAir, Indesit, and Yummly, is driving intentional innovation to suit the shifting requirements of consumers. In 2021, the corporation will have yearly sales of around $22 billion, 69,000 people, and 54 manufacturing and technological research facilities.

The customer needed to implement CAM software that would allow high levels of color-based automation of the model and easy learning for the prototype machining industry.

The customer analyzed various software and decided to invest in Autodesk Fusion 360 with PowerMill. Ease of use and learning, affordable manpower, and programming capabilities (mainly based on model colors) were paramount to this choice, as well as the fact that Autodesk is a leader in the segment.

Project goals

The company sought to standardize and automate prototype machining processes, reducing programming times by 30%.
In addition to automating the programming process, the customer wanted to maintain high levels of efficiency, even in parts programmed by different programmers. This required high-level standardization, and Autodesk Fusion 360 with PowerMill was the right choice for this.

Solution

We have implemented the Autodesk Fusion 360 with PowerMill software in conjunction with the plugin OptiNC for Autodesk Powermill. We have made all the necessary adjustments to the customer process and provided the training to the team of programmers. Currently the team has an automated programming process based on colors and templates, managed by the plugin OptiNC for Autodesk Powermill. We also adjust the postprocessors for all machines.

Business outcome

With the implementation of Autodesk Fusion 360 with PowerMill and plugin OptiNC for Powermill and with employee training, the company achieved a 50% reduction in programming time and standardization of all machining procedures.
Now, the processes are high-level, regardless of which programmer has done the job, showing that Autodesk Fusion 360 with PowerMill is fully adaptable to any application.

Conclusion

The customer had a challenge to standardize their color-based processes of the model, with Autodesk Fusion 360 with PowerMill, and with the customizations made by OptiNC we were able to achieve the customer's goal, improving their programming times.
The customer is happy to use software developed by Autodesk that is a leader in the segment.

Autodesk Fusion 360 with PowerMill meets all customer expectations and has brought incredible 50% reduction in programming time.

Project summary

    Duration & delivery

  • 120
  • 2021-08-01

    Autodesk solutions

  • Fusion 360 with PowerMill
  • Post Processor

    Services provided

  • Implementation
  • Process Automation
  • Workflow Optimization
  • CAM Programming
  • Design for Manufacturing
  • Post Processor
  • Software Development & Customization
  • Installation
  • Configuration & Deployment
  • System Integration
  • Training
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Simoldes Tools is a leading company in the field of machining solutions. With a rich history dating back to 1959, Simoldes Tools has established itself as a trusted provider of high-quality tools and accessories. The company operates globally, serving a wide range of industries, including automotive, aerospace, and consumer goods. Simoldes Tools prides itself on its commitment to innovation, constantly seeking new technologies and approaches to deliver cutting-edge solutions to its customers. With a team of experienced engineers and technicians, the company offers a comprehensive range of machining services, including design, manufacturing, and assembly.Simoldes Tools Brazil faced a significant challenge in managing all their machining holders and accessories. They struggled with the task of organizing and keeping track of these components effectively.


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Simoldes Tools, a renowned tooling solutions provider based in Brazil, faced persistent challenges in programming gun drilling operations for their machining equipment. The CAM software they used lacked essential features such as machine kinematics simulation and collision verification, leading to inefficiencies, potential programming errors, and additional setup requirements. These limitations made it difficult to ensure reliability and operational efficiency, particularly in complex multi-axis machining scenarios.


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