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NuMachine Fulfills Long-Term Contract with Automotive Customers

NuMachine Fulfills Long-Term Contract with Automotive Customers

Customer challenge

NuMachine Ltd, have manufacturing facilities at: Hereford, Herefordshire, UK, and they are also part of a much larger group of companies – Sarginsons Industries Ltd. NuMachine Ltd have expertise in machining lightweight components; e.g., Automotive Castings. Sarginsons Industries Ltd produces the castings. Their current methods: they have over 15 CNC machining centers and some 9 CNC multi-tasking turning centers, none of which are large enough to produce in volume ‘B Pillars’ and ‘Suspension Mountings’ for their automotive customers. Therefore, new plant and machinery needed to be sought.

Project goals

NuMachine Ltd/Sarginsons Industries Ltd had several main positive goals to achieve this year: • Fulfill a long-term contract with one of its automotive customers. • Develop its business with Sarginsons Industries Ltd, which currently stands at 30 ~ 40% year on year. • Grow its expertise in machining lightweight components; e.g., castings. • Introduce several new large multi-axis (5 axis) machining centers to replace some of the older unreliable machines. • Get the new machines set up to be programmed and utilized through Autodesk FeatureCAM CAD/CAM software. • Introduce more programmers to the 5 axis CAD/CAM software and FeatureCAM programming.

Solution

NuMachine Ltd contacted Autodesk Solution Provider IndieCAM Ltd early in the year (2021), enquiring about the availability of a FeatureCAM post processor and Machine Simulation model for a Doosan VCF 850 LSR 5-axis Machining Center and a Doosan DVF 6500 5-axis Machining Center. They also enquired about further Training for their Autodesk Fusion 360 with FeatureCAM CAD/CAM software solution to enhance and expand their 5 axis machine usage.

Business outcome

NuMachine Ltd achieved their aims and goals through their partnership with Mills CNC / Doosan UK (Machine Provider) and IndieCAM Ltd – Fusion 360 with FeatureCAM CAD/CAM software provider. They now achieve full running on ‘B Pillars’ (both left and right hand) on the VCF 850 and on ‘Suspension Mountings’ on the DVF 6000.

Conclusion

NuMachine’s Managing Director – Brandon Davies said: “We chose to partner with IndieCAM Ltd as our software provider several years ago. At the time we were dealing with many of our older machines, the transition to programming the newer machines has been made easy with their expertise. Their support is a crucial part of our partnership.”

Project summary

    Duration & delivery

  • 200
  • 2021-09-21

    Autodesk solutions

  • FeatureCAM
  • Fusion 360

    Services provided

  • Post Processor Development
  • Technical Support
  • Product Training

    Customer industry

  • Subtractive Manufacturing
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Carmel’s Group achieves higher volume unmanned machining.

Carmel’s Group of companies, have manufacturing facilities in Nigeria, one in Port Harcourt and one in Lagos and also 2 in the UK at Ely, Cambridgeshire, one for sheet metal work and one for precision machining.Carmel’s Group produces precision parts for the oil and gas industry and also scientific industries around Cambridgeshire and beyond. Carmel’s Group currently run over 16 cnc machines across the group, and each is operated by a single manned operator. They recently won a contract to machine over 500 HVCC Belleville Housings and HVCC Cover Cap. The Belleville housing alone has a cycle time of over one hour, and therefore they want to able to produce these components more efficiently. Their aim is to improve efficiency by loading the parts on to multiple pallets (10) of their newly acquired machine tool. The machine will automatically load itself with parts throughout the night and weekends – totally unmanned once loaded.


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