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Success Story

通过Moldflow优化工具提高塑料制品生产效率

通过Moldflow优化工具提高塑料制品生产效率

Customer challenge

江苏星科在汽车制造行业,尤其是车灯行业,具备非常强的市场竞争力,但是面对激烈的市场竞争,需要不断的进行技术创新。随着汽车行业市场竞争日益激烈,用户对产品的外观要求越来越高,车灯这种关切到汽车外观非常重要的零件也越来越多地受到企业的关注与重视!但是按照上游客户传统的设计方案,产品经常会遇到结合线类的外观的问题,此问题一直困扰了很长时间。

Project goals

通过 Autodesk Moldflow Insight 的 MPI 软件,进行流动模式的预测,调整结合线至非外观区域,协助客户在前期进行产品结构的优化,并且调整模具方案至最佳状态。

Solution

在产品模具设计阶段我们积极的从用户前端介入,了解用户痛点问题,采用在产品和模具设计并行工程阶段,将 Moldflow 软件应用于模具并行开发过程中,运用 Autodesk Moldflow Insight 仿真分析结合线产生的原因,提出和验证修改产品结构、修改流道浇口的方案。

Business outcome

通过 Autodesk Moldflow Insight 分析的协助,此项目取得了较好的效果,满足了产品外观的要求。将此类技术应用在类似产品上,提高了星科在相关产品中的竞争力。

Conclusion

Autodesk Moldflow Insight 软件功能非常强大,能在模具制造之前预测塑料熔体在型腔内的流动行为,提前预知制品缺陷,被普遍应用于模具并行开发过程中,在模具设计阶段对产品和模具设计并行指导,从而提高模具设计质量、降低模具成本、缩短模具制造周期。Moldflow软件是免喷涂产品开发中必不可少的工具!星科一直将Autodesk Moldflow Insight 作为辅助工具,在产品前期开发,模具优化以及后期试模过程中的一个平台,这也帮助企业减少了不必要的成本浪费,提高了企业的竞争力。

Project summary

    Duration & delivery

  • 14
  • 2021-03-25

    Autodesk solutions

  • Moldflow Insight

    Services provided

  • Technical Support
  • User Workshops & Community
  • Simulation

    Customer industry

  • Design & Manufacturing
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通过Moldflow优化工具提高冷却效率,降低周期,同时保证变形

在制造行业,竞争激烈,时间就是金钱,客户越来越关注于如何在尽可能短的成型周期内生产出合格的产品。成型周期中冷却占据了绝大部分的时间,减少冷却时间是缩短成型周期行之有效的方法,而随形水路的应用可以减少厚壁区域的冷却时间,从而减少成型周期。但是,如何确定随形水路的形状和位置是个挑战。


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帮助客户提高产品生产质量稳定性,降低生成成本,提高产品竞争力

湖北合聚高分子材料有限公司主要从事为客户提供优质的高分子聚合物复合材料、工程材料、特种聚合物及其他高分子复合材料的研发、生成,主要客户群体是汽车产品的各级供应商,随着汽车行业不断地快速发展,汽车的研发周期、生成成本不断降低,产品的外形设计越来越复杂,外观的品质也越来越高,随之对材料的性能及服务要求也相应提高,材料供应商不光要为客户提供优质的材料,还要提供专业的问题解决方案;协助客户降低产品生产周期,提高产品生产质量,减少试模次数,通过帮助客户解决此类问题同时,提高自己产品本身的竞争力。Moldflow因为本身功能的全面性,以及很高的行业占有率,在对此类问题的解决上有着极大的优势。


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