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通过Moldflow优化工具提高冷却效率,降低周期,同时保证变形

通过Moldflow优化工具提高冷却效率,降低周期,同时保证变形

Customer challenge

在制造行业,竞争激烈,时间就是金钱,客户越来越关注于如何在尽可能短的成型周期内生产出合格的产品。成型周期中冷却占据了绝大部分的时间,减少冷却时间是缩短成型周期行之有效的方法,而随形水路的应用可以减少厚壁区域的冷却时间,从而减少成型周期。但是,如何确定随形水路的形状和位置是个挑战。

Project goals

通过 Autodesk Moldflow Insight软件,对随形水路的方案进行调整,直到周期的减少以及产品的变形都符合需求。

Solution

在产品模具设计开始阶段我们积极的介入,分析产品最后冷却区域,以及评估产品的成型周期时间,运用 Autodesk Moldflow 软件的分析功能对不同的随形水路的方案进行验证,并且结合扩散焊技术,找出最优的冷却方案应用在模具设计中。

Business outcome

通过 Autodesk Moldflow 分析的协助,此项目取得了较好的效果,既满足了降周期的需求,也保证了变形在公差范围内。将此类技术应用在类似产品上,提高了赛豪在相关产品中的竞争力。

Conclusion

Autodesk Moldflow 软件功能强大,分析模块多样化,能实现产品设计和模具制造过程中不同阶段的分析需求,产品设计阶段可用 Autodesk Moldflow 软件帮助消除产品厚壁区域,减少后期制造的成型周期。在模具设计阶段,可以使用 Autodesk Mold flow 软件帮助优化冷却系统的设计,提高冷却效率,从而减少成型周期。Autodesk Moldflow软件已经成为产品开发模具设计中必不可少的工具!赛豪一直将 Autodesk Moldflow 作为辅助工具,在产品前期开发,模具优化以及后期试模过程中的一个平台,这也帮助企业减少了不必要的成本浪费,降低了企业的制造成本,提高竞争力。

Project summary

    Duration & delivery

  • 15
  • 2021-05-24

    Autodesk solutions

  • Moldflow Insight

    Services provided

  • Technical Support
  • Product Training
  • Solution Adoption Services
  • Simulation

    Customer industry

  • Design & Manufacturing
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通过Moldflow优化工具提高塑料制品生产效率

江苏星科在汽车制造行业,尤其是车灯行业,具备非常强的市场竞争力,但是面对激烈的市场竞争,需要不断的进行技术创新。随着汽车行业市场竞争日益激烈,用户对产品的外观要求越来越高,车灯这种关切到汽车外观非常重要的零件也越来越多地受到企业的关注与重视!但是按照上游客户传统的设计方案,产品经常会遇到结合线类的外观的问题,此问题一直困扰了很长时间。


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帮助客户提高产品生产质量稳定性,降低生成成本,提高产品竞争力

湖北合聚高分子材料有限公司主要从事为客户提供优质的高分子聚合物复合材料、工程材料、特种聚合物及其他高分子复合材料的研发、生成,主要客户群体是汽车产品的各级供应商,随着汽车行业不断地快速发展,汽车的研发周期、生成成本不断降低,产品的外形设计越来越复杂,外观的品质也越来越高,随之对材料的性能及服务要求也相应提高,材料供应商不光要为客户提供优质的材料,还要提供专业的问题解决方案;协助客户降低产品生产周期,提高产品生产质量,减少试模次数,通过帮助客户解决此类问题同时,提高自己产品本身的竞争力。Moldflow因为本身功能的全面性,以及很高的行业占有率,在对此类问题的解决上有着极大的优势。


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