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Autodesk Moldflow _ 派樂騰打破傳統模具設計迷思,開創模具.設計新思維

Autodesk Moldflow _ 派樂騰打破傳統模具設計迷思,開創模具.設計新思維

Customer challenge

Peloton成立於2012年,總部位於美國紐約,為美國健身新創公司。於2019在Nasdaq上市前,與Uber、Airbnb並列,被稱為矽谷獨角獸。Peloton跳出傳統健身商業思維,以科技結合社群,透過互動式線上直播教學平台帶來娛樂與健康並重的願景。目前於北美、英國、德國、加拿大及澳洲都有據點,全球員工人數近萬人。Peloton的主要產品線包含:跑步機、室內飛輪車、健身服飾配件以及訂閱制數位健身課程(內容包含:飛輪、跑步、重量訓練、瑜珈、冥想、有氧、拳擊等課程 )。 舊模具(健身跑步機水杯架)設計開發是由 A、B產品件組裝而成產品生產過程中有 4大問題點 1.容易脫膠不良率高達20%. 2.人工組裝成本提高. 3.成型費用及模具成本較高. 4.產品質量不穩定.5.外觀滯留痕跡與內凹翹曲變形問題。




Project goals

希望能够改善組裝後不良率由原來的20%下降到0.5%。 另外, 內凹翹曲變形問題改善77%,并減少模具開發週期時間3個月,改善包風引起的外觀痕跡。


Solution

提供協同作業Moldflow 仿真分析; 提供協助問題對策與解決方案; 提供協助優化設計方案。 

新模具開發採由 Autodesk Moldflow  Insight 軟體協助設計優化分析效益有

一. 提升良率一體成形. 

二. 節省人工組裝成本. 

三..節省成型費用及模具成本. 

四. 產品質量較穩定 

5.改善內凹翹曲變形。




Business outcome

大塚資訊陪著派樂騰新模具設計開發,輔導在 Moldflow 產品的運用,提升模具研發效率、優化產品競爭力,在導入 Moldflow 設計之初,模具設計全憑經驗且需要多次的修模與試模浪費許多時間與成本,導入 Moldflow 可以直接在軟體上進行修改試模節省了大量的時間與試模成本,獲得更佳的產本質量!

Conclusion

會採 Moldflow 的另一關鍵,在於大塚資訊的專業服務。黃經理指出,當初會選擇大塚資訊就是看重大塚的技術能量與專業能力,買軟體很簡單,但在這模具產業找到能真正能協助到您的專業人是很不容易的,「現在我們與大塚已經成為策略夥伴,未來將會互相提供資訊,在模具設計之路持續走下去。

Project summary

    Duration & delivery

  • 365
  • 2022-08-13

    Autodesk solutions

  • AutoCAD
  • AutoCAD
  • Inventor
  • Moldflow

    Services provided

  • Assessment of Needs
  • Strategy & Planning
  • Workflow Optimization
  • Injection Molding
  • Performance
  • Installation
  • Configuration & Deployment
  • System & Software Maintenance
  • Training

    Customer industry

  • Design
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