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製造。營建。傳媒娛樂 | 全方位解決方案及技術支援服務

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禾瑞精密_通過Moldflow分析加速產品與模具設計開發流程

禾瑞精密_通過Moldflow分析加速產品與模具設計開發流程

Customer challenge

禾瑞精密從設計到加工的工藝流程追求一流的模具高品質水準,是禾瑞精密一貫秉持的信念。我們擁有最完整的團隊;在塑膠模具設計、加工與成型不斷的追求突破和創新,從ID設計、機構設計、模具設計與製作、塑膠射出、組裝、到各式各樣的後加工每個細節都不放過,我們最自豪是禾瑞雍有最堅強的專業團隊陣容。 禾瑞精密導入Autodesk Moldflow軟體的目的是希望通過Moldflow幫助產品在開發階段,先行對產品幾何、塑料、模具設計、成型方式進行整體性分析評估,及早發現問題,避免時間和金錢的浪費。並通過Moldflow提供完整的設計解決方案,協助提高公司產品品質和技術水準,從而具有更高的競爭力並在整個行業內處於領先地位。

Project goals

項目分析:應用Moldflow可行性方案模擬分析 分析目標:通過運用Moldflow分析優化產品填充、優化保壓及翹曲等問題,確認產品與模具設計的製造可行性。 分析序列:澆口位置+成型窗+冷卻+填充+保壓+翹曲…等分析。 優化方法:考慮產品結構優化局部壁厚設計,在模具設計中的澆口位置排佈和成型工藝實際因素,藉由Moldflow分析結果及判讀再次確認設計可行性與製造可行性。

Solution

基於Moldflow 科學模擬流程 : 1. 確定產品流動平衡下的澆口位置和數量 2. 找出最大成型窗口下的成型工藝參數 3. 導入實際模具流道系統和冷卻系統並使用實際成型射出機參數 4. 合理範圍內優化流道系統設計及多段保壓曲線設計 5. 基於實際模具的流道系統和冷卻系統得出模擬分析成型結果 6. 藉由Moldflow分析結果及判讀得到解決對策方案

Business outcome

通過Moldflow全制程分析確認了產品優化、模具優化、成型工藝參數….等各項指標均已達到設計需求規範內。在初始設計前期,禾瑞精密團隊就和客戶一起把Moldflow當作交流的平臺,通過Moldflow分析的依據結果資料,讓客戶對禾瑞有更直觀的信心,並優化模具設計避免潛在風險的發生。在後期的實際試模中驗證了模擬結果和實際的一致性,進一步增強客戶對禾瑞技術團隊的信賴度並為後續合作項目奠定基礎。

Conclusion

通過應用Moldflow模擬分析平臺,禾瑞精密能夠跟客戶即時溝通提供設計解決對策。並在設計前期時就能夠準確的預測產品的製造可行性指標,預先評估難度和可行性,減少經驗帶來潛在風險,做到方案最優化。同時準確的優化產品設計和模具設計以及成型週期,使得客戶對禾瑞精密所提供設計建議更具有信心建立良好的信賴關係。在業務流程中通過Autodek Moldflow發揮溝通平臺的作用,可信賴性的且精準數位化結果提供了有力的依據。 禾瑞精密後續會更進一步深入分析了解材料性能、產品和材料結構以及成型工藝和應用環境的相互關係,創新性地解決細分行業和目標客戶的關切和問題。

Project summary

    Duration & delivery

  • 7
  • 2021-06-10

    Autodesk solutions

  • Moldflow Insight
  • Moldflow Communicator

    Services provided

  • Solution Optimization Services
  • Solution Adoption Services
  • Product Training
  • Technical Support

    Customer industry

  • Design & Manufacturing
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