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通过PowerMill和基于PowerMill的二次开发,提升效率、质量案例
客户是智能家居、饮水机、环保设备代工企业,企业效益好、业务充足,但面临产能不足的现实问题,企业所在地在南京江宁核心区,如何利用现有资源、设备、人员提高生产效率、模具质量迫在眉睫。 客户公司不了解 Autodesk Powermill 产品,演示介绍时需要针对客户产品特点、以 Autodesk PowerMill 软件编程优势(好学易用、编程效率高、程序安全、利用二次开发编程自动化程度高),解决客户痛点(招工难、对工程师经验要求高)。
通过升级Powermill提高CNC编程质量与效率
常州华威模具有限公司是一家专业从事设计和制造各种以家用电器和汽车为主的精密、大型注塑模具企业。 作为中国最大的注塑模具制造商之一, 公司致力于以最短的时间向国内外的客户提供高品质,具有竞争力的产品。 随着市场对塑料件产品质量、交付效率要求对不断提高,华威模具对CNC加工模具对表面光洁度、编程效率、以及怎样通过宏命令来加强标准化,提高整体CNC编程效率提出了更高的要求。 当前主要的挑战: 当前使用的版本比较低,使用Powermill 2014版面临的主要挑战包括 1.表面光洁度:典型问题体现在平行精加工添加优化刀路,平行刀路出现转折,表面效果不尽人意;多笔清角精加工,刀路转折明显,做出来效果期望可以改善; 2.操作效率需要解决与提升的技术:使用多笔清角刀路时,空刀现象;清角精加工刀路,会有断开的地方,需要去补;清角精加工刀路:策略选择问题;多笔清角精加工,刀路转折明显; 复杂图形导入问题;残留边界时生成的边界能不能根据平坦面和陡直面的不同情况减少不必要的边界产生等问题。 3.华威希望能够通过标准化,实现整体CNC效率提升: 华威模具自己的技术团队基于powermill做了一部分基础的标准化工作,亟待尽快掌握powermill的宏程序开发技能,来把企业的Know-how通过宏程序实现标准化,提高编程整体效率。
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