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Autodesk Reseller for Powermill , FeatureCam , Powershape and Powerinspect

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Success Story

Autodesk PowerMill reduces cycle time by 15%

Autodesk PowerMill reduces cycle time by 15%

Customer challenge

The company takes pride in undertaking unique jobs. Manufacturing R&D prototypes, molds for plastic injection, pressure die casting, and Electrode Manufacturing are some of the challenging projects it boasts of. “These jobs bring along their own set of challenges as they have one- of-its-kind designs and no template for bulk manufacturing,” Mr. Phani Kumar explains. “But, our manufacturing unit is fully equipped with the necessary design and machining facilities, including CNC machines, testing, Autodesk CAD software and Autodesk CAM software,” he quickly adds. “The components we machine are critical and challenging in terms of geometry, profile, work holding, material properties and with close tolerances. We rely on our machines, CAD/CAM software and skilled personnel to redress these challenges and meet our customers’ requirements,” he highlights.

Project goals

Tesin Products Private Limited is one of the leading Manufacturer of Plastic Injection Moulds, Precision parts and Graphite Electrode much more. The company takes pride in undertaking unique jobs. Manufacturing R&D prototypes, moulds for plastic injection, pressure die casting, and Electrode Manufacturing are some of the challenging projects it boasts of. “These jobs bring along their own set of challenges as they have one- of-its-kind designs and no template for bulk manufacturing,” Mr. Phani Kumar explains

Solution

We have extensively used Autodesk PowerMill in all our projects, especially in those involving roughing and finishing of complex profiles that require the support of a CAM software for effective machining. In roughing, in particular for hard materials plunging and links are crucial to ensure tool life and cycle time. In finishing, the tool path has to be generated with the required tolerances and surface finish. Besides, the selection of boundaries is very important tool to focus and limit the tool path in specific area. Even lead in and links have to be generated without damaging the previously finished surfaces. Autodesk PowerMill has helped us accurately achieve all this.”

Business outcome

“The jobs we undertake fall under the ‘difficult-to machine’ category. Hence, we cannot make do with merely performing manual or bottom-level programming and instead opt for high-end CAD/CAM software. Autodesk PowerMill has helped us with components that have complex geometry with curvilinear profiles. It can effectively tackle narrow pockets or grooves where only small tools can enter. It also performs the mandatory collision checking while machining narrow zones and deep pockets. Autodesk PowerMill enables edits to the toolpath where ever necessary ensuring complete control for the user. The software also ensures that the tool follows the lead in & lead out commands and ensures smooth operation without any collisions,” Mr. Phani Kumar explains. When Mr.Phani Kumar set up his company, he realized Autodesk PowerMill was best suited to meet TESin needs.

Conclusion

“Autodesk PowerMill is the first CAM software I installed at my machine shop. It has met all my machining requirements so do not feel the need to look for any other software. I compared Autodesk PowerMill to the software that my competitors were using and realized that we have been able to achieve a cycle time reduction by 15 to 20%.”

Project summary

    Duration & delivery

  • 7
  • 2021-07-16

    Autodesk solutions

  • PowerMill
  • PowerShape

    Services provided

  • Technical Support
  • Product Training
  • Simulation

    Customer industry

  • Design & Manufacturing
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Autodesk Fusion 360 Reduces Cycle Time by 15%

The jobs we undertake fall under the ‘difficult-to-machine’ category. Hence, we cannot make do with merely performing manual or bottom-level programming and instead opt for high-end CAD/CAM software. "Autodesk Fusion 360 has helped us with components that have complex geometry with curvilinear profiles. It can effectively tackle grooves, threading, knurling, undercuts, taper turning, and all types of threading. It also performs the collision free working. Fusion 360 enables edits to the tool path wherever necessary ensuring complete control for the user. The software also ensures that the tool follows the lead in and lead out commands and ensures smooth operation without any collisions,” Mr.Shivaji Malve explains.

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