Heather Miller
Albert Schütz GmbH is using Autodesk Fusion to bring CAD and CAM together in one platform, replacing separate tools. Fusion’s out-of-the-box post-processors, simple setup, and integrated workflows have helped the company save time, connect more easily to machines, and even design a custom centerless grinding machine for high-volume optical components. With Fusion and the Manufacturing Extension, Albert Schütz has unlocked full 5-axis machining capabilities, giving the team more flexibility, smoother workflows, and better use of its advanced equipment.
Based in Vollmersbach, Germany, Albert Schütz GmbH specializes in highly specialized markets where precision is everything. Their expertise spans optical glass for microscopes, endoscopes, spherical lenses, and rod lenses; gemstones used in Swiss luxury watches and premium writing instruments; hard and brittle materials; and technical stone components for industries such as automotive and aerospace.
With more than 40 employees and new growth, the company has invested in even more advanced 5-axis machining. Now Autodesk Fusion has become a key part of their production.
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An easy move to Fusion
Previously, the team used two separate software programs for CAD and CAM. The move to Fusion was an organic one. One team member started using Fusion for design, and the manufacturing team soon experimented with it on the shop floor.
“I tested it, and it just worked out of the box for the machine,” says Johannes Peeters, Master Precision Mechanic, Albert Schütz. “We switched from ALPHACAM, and I’m really happy with Fusion.”
For Albert Schütz, that “out-of-the-box” experience matters. The required post-processors are already available in Fusion, making it easier to connect the software to existing machines without a long implementation process.
“The setup of the workpiece is pretty simple with Fusion,” Peeters says. “I can just put in my zero point, and that’s just great.”
Designing a custom machine with Fusion
Fusion is also—quite literally—transforming the shop floor. A new, centerless grinding machine was designed from scratch and now in operation. Created by the head of maintenance, this custom machine supports production of cylindrical optical components, which have grown into a high-volume part of the business.
“It is built to achieve the circumference for cylindrical parts,” Stumm says. “Mostly optics, because mainly produce cylindrical planes for those projects. This area is where we have the highest output in terms of single pieces.”
Unlocking full 5-axis machining
One of the most important improvements for Albert Schütz has been Fusion’s support for advanced 5-axis machining and using the Manufacturing Extension. Previously, the company was limited by their machining capabilities. Fusion opened the door to full 5-axis workflows, giving the four members of the team more flexibility and helping them take better advantage of their machines’ capabilities. Adaptive clearing has also proven to be very beneficial.
“With the previous software, we used to have 3 + 2-axis,” Peeters says. “Now we have real 5-axis support, which makes the workflow even easier with Fusion and the Manufacturing Extension.”