
Traditionally, 5-axis mills were built and marketed for the domain of aerospace and power generation manufacturers. However, the adoption of 5-axis machining centers has increased for moldmakers in recent years. It is the purpose of this article to provide some information if shopping for a 5-axis mill for moldmaking. Advantages There are many advantages to…
Advanced Manufacturing

Dealing with five axes when machining isn’t a simple process in any industry, but it gets especially interesting in the realm of aerospace. When we’re talking about subtractive manufacturing in general, you have to consider everything from your material and holding that work to your tooling and the toolpaths to get to your finished part.…
Advanced Manufacturing
For machine shop operators considering milling machines, one of the most basic questions they have to answer relates to configuration: vertical or horizontal mill? The answer depends on the nature of the business—in particular the type and volume of work being done in the shop—but also cost, capabilities of the workforce, and the facility itself. All…
Advanced Manufacturing

In the constantly evolving world of manufacturing, mold and die shops must continually improve productivity without sacrificing part quality. As you strive to stay competitive, you may need to work smarter and harder… With harder materials, that is. Many molds and dies require these hard materials to operate optimally. For example, H13 steel is capable of…
Advanced Manufacturing

Computer-aided design changed the engineering realm just a few decades ago. The latest change to the tools available to engineers is the full integration of computer-aided manufacturing (CAM) into CAD programs. Let’s take a look at the biggest benefits that a CAD/CAM integrated workspace brings us as engineers. One thing that CAD did when it first was implemented…
Advanced Manufacturing

A look at how one mold manufacturer has embraced new manufacturing technology, unlocked the full potential of its workforce and become the dominant supplier in its field. Article by Clinton Perry, PowerMill Product Marketing Manager Today’s mold manufacturers are under pressure. Yep, it’s a shock revelation, right? Your end customers demand, even expect, to see…
Advanced Manufacturing

When was the last time your 3D CAD tool “aided” your design? Sure, the software enabled you to document an already determined outcome, maybe validated an instance of a design for strength, or even allowed you to convert a 3D object into those wonderful 2D views, and of course they updated when the model changed.…
Advanced Manufacturing

Human creative freedom has always been limited to two fundamental restrictions; the capabilities & limitations of the tools available to make objects, and a solution domain limited to the creativity of individuals. Take for example the development of software for a self-driving car, but apply that solution to a horse drawn carriage. Of course, neither…
Advanced Manufacturing

Image Source Additive manufacturing isn’t only limited to parts manufacturing, rather it is beginning to transform how electronics engineers manufacture circuits. When examining the realms of additive manufacturing within the constraints of electronics, there are 2 distinct production methods. There are 2inkjet-stylele printing techniques used to produce circuit boards. Typically, this method involves a printhead…
Advanced Manufacturing

Design for manufacturability is a proactive process used to maximize the design of components for the intended manufacturing process. Let’s take a look at how we can use this process can be improved or eliminated with the use of additive techniques. Looking over the typical manufacturing processes of machining, casting, injection molding, and forming, we…
Advanced Manufacturing

Image Source: Wikipedia The concept of a digital twin in manufacturing is one that has grown out of increasing connectivity. It’s a concept that allows manufacturers to monitor a product’s performance in real time using a digital model that responds identically to the real world product. As Industry 4.0 continues to drive forward the manufacturing…
Advanced Manufacturing

Today’s factories are easy to envision as futuristic-seeming hives of automation, where industrial robots mimic the movements and, seemingly, the intentionality of human workers. Today’s robots are not only working faster and more reliably than their human counterparts but also performing tasks beyond human capability altogether, such as microscopically precise assembly. But many of those robots…
Advanced Manufacturing

Image Source: Wikimedia The global manufacturing industry is looking to the future now more than ever. Manufacturing specific technologies are advancing at a rapid rate bringing on Industry 4.0 making the time for innovation now. This idea of a connected manufacturing environment has been around for many years, but it seems that constant innovation in recent…
Advanced Manufacturing

Image Source: Flickr The manufacturing skills gap is a very real problem facing the US manufacturing sector and industries abroad. Smart factories and robotics have become a key aspect of the fourth industrial revolution, set to bring about Industry 4.0, but humans are still and will continue to be a big part of the picture.…
Advanced Manufacturing
CAM is the future, so it becomes unequivocally important to discuss the future of CAM. Let’s take a look at the ways in which CAM is changing in order to accommodate the future of manufacturing How CAM is Evolving The industry just 5 years ago involved a lot of stress between disciplines. Engineers designed and…
Advanced Manufacturing