
When was the last time your 3D CAD tool “aided” your design? Sure, the software enabled you to document an already determined outcome, maybe validated an instance of a design for strength, or even allowed you to convert a 3D object into those wonderful 2D views, and of course they updated when the model changed.…
Advanced Manufacturing

Human creative freedom has always been limited to two fundamental restrictions; the capabilities & limitations of the tools available to make objects, and a solution domain limited to the creativity of individuals. Take for example the development of software for a self-driving car, but apply that solution to a horse drawn carriage. Of course, neither…
Advanced Manufacturing

Image Source Additive manufacturing isn’t only limited to parts manufacturing, rather it is beginning to transform how electronics engineers manufacture circuits. When examining the realms of additive manufacturing within the constraints of electronics, there are 2 distinct production methods. There are 2inkjet-stylele printing techniques used to produce circuit boards. Typically, this method involves a printhead…
Advanced Manufacturing

Design for manufacturability is a proactive process used to maximize the design of components for the intended manufacturing process. Let’s take a look at how we can use this process can be improved or eliminated with the use of additive techniques. Looking over the typical manufacturing processes of machining, casting, injection molding, and forming, we…
Advanced Manufacturing

Image Source: Wikipedia The concept of a digital twin in manufacturing is one that has grown out of increasing connectivity. It’s a concept that allows manufacturers to monitor a product’s performance in real time using a digital model that responds identically to the real world product. As Industry 4.0 continues to drive forward the manufacturing…
Advanced Manufacturing

Today’s factories are easy to envision as futuristic-seeming hives of automation, where industrial robots mimic the movements and, seemingly, the intentionality of human workers. Today’s robots are not only working faster and more reliably than their human counterparts but also performing tasks beyond human capability altogether, such as microscopically precise assembly. But many of those robots…
Advanced Manufacturing

Image Source: Wikimedia The global manufacturing industry is looking to the future now more than ever. Manufacturing specific technologies are advancing at a rapid rate bringing on Industry 4.0 making the time for innovation now. This idea of a connected manufacturing environment has been around for many years, but it seems that constant innovation in recent…
Advanced Manufacturing

Image Source: Flickr The manufacturing skills gap is a very real problem facing the US manufacturing sector and industries abroad. Smart factories and robotics have become a key aspect of the fourth industrial revolution, set to bring about Industry 4.0, but humans are still and will continue to be a big part of the picture.…
Advanced Manufacturing
CAM is the future, so it becomes unequivocally important to discuss the future of CAM. Let’s take a look at the ways in which CAM is changing in order to accommodate the future of manufacturing How CAM is Evolving The industry just 5 years ago involved a lot of stress between disciplines. Engineers designed and…
Advanced Manufacturing
Product design has evolved over the years to include much more than just designing a 3D model. Controlling part revisions, collaboration, analysis, light weighting, drawings and more are now just some of the tasks in product design. Tools for product design have become better with increased functionality and interoperability with each other. Unfortunately, for many…
Advanced Manufacturing

Additive manufacturing has taken off in recent years, but two main barriers to entry still remain. Start up cost for purchasing machines is one major hurdle for smaller manufacturers, however, this hurdle is slowly coming down. The far more hindering barrier to additive adoption is that of speed. For most mass manufacturing applications, additive manufacturing…
Advanced Manufacturing
3D printing and Milling accomplish the same things: creating a part from a base material – except they work in completely opposite ways. While you likely understand the basic concepts of each, combining the two is proving to be highly beneficial to each side. In a more traditional sense, 3D printing and milling work together…
Advanced Manufacturing
Inspection for Additive Manufacturing Composite materials are increasingly used to create products with significant advantages over traditional alternatives, but simply replicating an existing design in a new material squanders the potential. Composite materials are anisotropic, meaning that the properties are not the same in all directions and axes, and this provides enormous flexibility to optimize…
Advanced Manufacturing
For many years, additive manufacturing seemed like it was going to be the future of all manufacturing industries. Most of this can be chocked up to hype around the new technology. In reality, the future of additive lies in a hybrid manufacturing system, one that combines additive and subtractive techniques for ultimate optimization. When we…
Advanced Manufacturing
Cutting forces on an end mill have axial and radial components that affect how it functions. The radial component often leads to vibrations and the axial component affects the force of the mill against the holder. These components are varied by changing the helix angle on a tool, and different angles are better for different…
Advanced Manufacturing