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Success Story

Magnum Systems is one of North America’s leading designers and manufacturers of material handling and packaging systems for dry bulk materials. The Lenexa, Kansas company works with customers that process a variety of bulk materials including grain, seeds, cereals, sugar, flour, plastic pellets, plastic powder, sand, cement, fly ash, fertilizers, and granulate chemicals.
Magnum Systems was established in 2001, through the merger of the Smoot Company (a pneumatic conveying system manufacturer founded in 1960) and Taylor Products (a well-established dry bulk packaging equipment manufacturer).
The company has been steadily growing, establishing a new facility to house assembly operations; a new location for engineering, project management, sales, and administration; and a technology lab to test customer materials and hold training and seminars.
About five years ago, Magnum Systems adopted 3D CAD technology. That transition went well, but all documents were stored on a server without robust revision control or engineering change order processes.
“All processes were manual and lacking strong controls. For a company to grow and expand, it must eventually explore better options to improve efficiency,” said Anatoly Grushansky, Senior Engineering Manager at Magnum Systems.
Anatoly, Senior Engineering Manager at Magnum Systems, initially met with IMAGINiT to discuss finite element analysis, but the conversation shifted to a higher-level discussion about Magnum Systems’ broader business goals. It became clear that IMAGINiT could help the company achieve its strategic growth objectives through technology and more efficient operations.
Initially, IMAGINiT implemented Autodesk Vault for Magnum Systems. Vault serves as the central repository for Magnum Systems’ engineering drawings. This set the stage for deploying more robust processes for peer review and release of documents, as well as management of engineering change orders.
The Vault project included deployment of Change Orders functionality. This enables Magnum Systems to manage engineering changes in an efficient way and preserve the history of changes in one system of record.
“Our projects are dynamic and our equipment is highly customizable. With Vault, engineering changes are now traceable and visible. This reduces rework and nothing is forgotten,” said Anatoly.
Following the Vault implementation, Magnum Systems engaged with IMAGINiT’s software development services team on a custom programming project designed to streamline interactions between engineering and the fabrication shop.
“Before system fabrication can begin on a customer project, all engineering drawings and relevant documents must be collated and sent to the fabrication team. Historically, the engineering team handled this work manually. For a small project, there might be 20 drawings, but for a large project, there can be as many as 600 drawings. The work was time consuming and tedious,” said Anatoly.
To address this challenge, IMAGINiT developed software functionality that Magnum Systems calls the “magic button.” This sub-routine is integrated with Autodesk Vault, enabling engineers to compile a project drawing package into a PDF with the click of a mouse. The entire process takes ten to fifteen minutes.
“Everyone loves the magic button. The documentation packages are organized and complete. The fabrication team no longer has to sift through documents and ask for additional files. At the same time, the engineering team’s work has become more value-added and efficient. It’s made life easier for everyone,” said Anatoly.
Magnum Systems describes its partnership with IMAGINiT as a success story.
“IMAGINiT’s knowledgeable team of project managers and implementation specialists were very easy to work with and we quickly established an excellent relationship. The team trained 14 of our engineers, as well as our fabrication shop personnel on Vault and the magic button. In addition, the customer service and response times have been great,” said Anatoly.
In the weeks and months since the Vault and magic button deployment, the company has seen a variety of benefits. The engineering team has dramatically streamlined its processes and eliminated wasted time.
On an average project with 350 drawings, the magic button saves around two days of work (16 hours) for an engineer. At any given time, Magnum Systems has six to seven projects running in parallel, so the time savings for the engineering team are significant.
Faster generation of document packages also improves the efficiency of the fabrication team. Before the magic button, this group would often be idle, waiting for project documents and drawings from engineering. That no longer happens.
Based on the success of these initiatives, Magnum Systems plans to work with IMAGINiT to migrate its Industrial Automated Control System group to Vault in the next few months with future plans to connect Vault with its Made2Manage ERP system.
“Thanks to our work with IMAGINiT, we are achieving our goals for growth and expansion. We can finish projects faster and our communication with customers has improved. With Vault, up-to-date project information is organized and easy to access,” said Anatoly
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