What started as a high-end machining technique focused on machining complex shapes has now transitioned to a nearly industry standard technology to optimize the CNC Milling industry. 5-axis machining has veritably reinvented how we think about milling parts. Machining with 5-axis machines allows us to cut costs on machining time, achieve higher precision on complex…
Advanced Manufacturing
An Engineer’s guide to understanding and implementing additive manufacturing in the production process… Introduction Image Source: Marines Additive manufacturing (AM) is a term used to described the set of manufacturing processes that progressively add layers of material to manufacture your products, and it could change the way you go about engineering your products. Instead of…
Advanced Manufacturing
Computer-aided design changed the engineering realm just a few decades ago. The latest change to the tools available to engineers is the full integration of computer-aided manufacturing (CAM) into CAD programs. Let’s take a look at the biggest benefits that a CAD/CAM integrated workspace brings us as engineers. One thing that CAD did when it first was implemented…
Advanced Manufacturing
Image Source The days of affordable rapid prototyping and instantaneous production are upon us, but how have they changed the manufacturing industry as a whole? Initial hype around the 3D printing industry had everyone believing that they would be able to print whatever they want in their own home. While this is true, it isn’t…
Advanced Manufacturing
If you’ve ever taken shop class in high-school or watched an episode of how it’s made, you probably have some idea how lathes and other metalworking machines function. As technology and computers have improved over the years, a new high-precision computer controlled manufacturing technique called CNC machining has spawned. CNC machines, or computer numerically controlled…
Advanced Manufacturing
Image Source Additive manufacturing isn’t only limited to parts manufacturing, rather it is beginning to transform how electronics engineers manufacture circuits. When examining the realms of additive manufacturing within the constraints of electronics, there are 2 distinct production methods. There are 2inkjet-stylele printing techniques used to produce circuit boards. Typically, this method involves a printhead…
Advanced Manufacturing
Design for manufacturability is a proactive process used to maximize the design of components for the intended manufacturing process. Let’s take a look at how we can use this process can be improved or eliminated with the use of additive techniques. Looking over the typical manufacturing processes of machining, casting, injection molding, and forming, we…
Advanced Manufacturing
Image Source: Wikipedia The concept of a digital twin in manufacturing is one that has grown out of increasing connectivity. It’s a concept that allows manufacturers to monitor a product’s performance in real time using a digital model that responds identically to the real world product. As Industry 4.0 continues to drive forward the manufacturing…
Advanced Manufacturing
Image Source: Wikimedia The global manufacturing industry is looking to the future now more than ever. Manufacturing specific technologies are advancing at a rapid rate bringing on Industry 4.0 making the time for innovation now. This idea of a connected manufacturing environment has been around for many years, but it seems that constant innovation in recent…
Advanced Manufacturing
CAM is the future, so it becomes unequivocally important to discuss the future of CAM. Let’s take a look at the ways in which CAM is changing in order to accommodate the future of manufacturing How CAM is Evolving The industry just 5 years ago involved a lot of stress between disciplines. Engineers designed and…
Advanced Manufacturing
Additive manufacturing has taken off in recent years, but two main barriers to entry still remain. Start up cost for purchasing machines is one major hurdle for smaller manufacturers, however, this hurdle is slowly coming down. The far more hindering barrier to additive adoption is that of speed. For most mass manufacturing applications, additive manufacturing…
Advanced Manufacturing
3D printing and Milling accomplish the same things: creating a part from a base material – except they work in completely opposite ways. While you likely understand the basic concepts of each, combining the two is proving to be highly beneficial to each side. In a more traditional sense, 3D printing and milling work together…
Advanced Manufacturing
For many years, additive manufacturing seemed like it was going to be the future of all manufacturing industries. Most of this can be chocked up to hype around the new technology. In reality, the future of additive lies in a hybrid manufacturing system, one that combines additive and subtractive techniques for ultimate optimization. When we…
Advanced Manufacturing
Machinists have to use math on a daily basis to succeed at their jobs. Let’s look at a few ways to make the arduous process of mathematics a little easier on machinists. Fractions to Decimals Machinists constantly have to do math conversions from fraction to decimal. Some of them are easy, but then there are…
Advanced Manufacturing
Cutting forces on an end mill have axial and radial components that affect how it functions. The radial component often leads to vibrations and the axial component affects the force of the mill against the holder. These components are varied by changing the helix angle on a tool, and different angles are better for different…
Advanced Manufacturing