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从产品设计、CAE仿真到CAM加工编程的全流程解决方案供应商

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Success Story

使用PowerMill高效加工帮助客户提高生产效率和品质

使用PowerMill高效加工帮助客户提高生产效率和品质

Customer challenge

用户是一家专业生产汽车精密模具的企业,用户目前在加工大型或者复杂模具时面临着编程效率慢,安全系数低,加工产品的精度和质量较低,如何合理利用三轴和五轴机床提高加工效率等问题。

Project goals

通过 Autodesk PowerMill 软件的易学易用、安全性高、高效加工等优势,来帮助客户提升编程效率、CNC 加工产品的表面光洁度、以及通过刀具路径策略库提升 CNC 整体使用效率。

Solution

1.通过讲解利用 Autodesk PowerMill 高效加工的路径策略、完善的实体仿真的功能、灵活的刀具路径编辑和优化,使得 CNC 加工的安全性和编程效率大幅提升。 2.独特的点分布功能,实现镜面加工,提高了加工模具的表面质量。 3.动态刀轴编辑,轻松的实现3轴到3+2,3轴到5轴的转换,缩短编程时间,保证客户安全加工同时提高 CNC 机床的利用率。

Business outcome

用户应用了解决方案,大大提升了编程加工的效率,至少提升了40%,并且减少后续抛光时间,保证了产品的加工质量,CNC 机床的利用率也得到提高。

Conclusion

结合 Autodesk PowerMill安全性高,高效加工等优势,可以有效地帮助客户提升编程效率、制定加工工艺标准化、提升模具加工质量,为客户带来更多的价值。

Project summary

    Duration & delivery

  • 30
  • 2021-08-16

    Autodesk solutions

  • PowerMill

    Services provided

  • Technical Support
  • Product Activation & Onboarding
  • Product Training

    Customer industry

  • Design
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对供应商提供的moldflow分析报告进行有效管控并形成自己的Know-How数据库

与用户交流后发现,用户和下游的产品供应商和模具厂提供的仿真分析报告质量参差不齐;报告中的评判标准不一致,没有形成 know-how 数据库,没办法进行闭环,不能很好利用以往的数据 进行产品和模具设计的优化。


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使用Alias快速建模帮助客户缩短开发周期

客户是一家历史悠久的国内大型车企,近年来随着其他同行业车企的不断更新换代,同质化竞争非常激烈。面对新能源汽车客户更加多样的个性化需求,要求该客户新车型更新换代的速度要赶上甚至超越对标车企,达到原车型开发速度的2倍以上,才有可能留住大量的年轻用户、保持住客户的行业地位。在以往的研发环节,客户还是延续以往汽车造型的传统流程,从概念到油泥需要两个月以上,在新车型造型设计阶段远远落后于对标企业。


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