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An integrated model helps team deliver a better project faster as it designs Europe’s largest jewelry factory

Juggling the details

Located in Valenza, Italy, the Bulgari Gioielli factory will produce some of the world’s most sought-after jewelry. A new, advanced jewelry factory—which would be Europe’s largest jewelry factory and Italy’s largest LEED-certified factory—was the centerpiece of the venture. The project also included turning a 19th-century goldsmithy into the factory’s reception area and offices. Each of the connected buildings needed to harmonize visually, with the new factory reflecting today’s architectural style.

Open Project and the rest of the team got started by modeling the project in BIM tools. It was the first time that most of the contributors had worked from an integrated intelligent model. But having a single model proved essential to the way that the structural, architectural, and MEP (mechanical, electrical, and plumbing) teams worked together.

The combined team decided to use prefabricated structural components, which, although efficient and cost-effective, were not as flexible as custom. This meant that the dense forest of mechanical, electrical, hydraulic, and special plants systems required when processing precious metals had to be precisely organized to fit with structural constraints. To streamline delivery of the prefabricated elements, the team provided the building design model to the fabricator to assist in precasting the concrete portions of the structure.

Intelligence enhances quality, security, and operations

Referring to the integrated intelligent model, the team wove the complex systems around the structural elements. The team found that continuous coordination of plans, elevations, and sections flowed naturally, thanks to the model. Cloud-based services helped the team stay connected to each other’s work. The model proved so essential that when some specialty contributors delivered work produced with traditional 2D tools, Open Project took the time to add those elements to the model so that the core design and engineering team could easily account for them.

The model’s intelligence also helped to advance the project—and enhance quality. For instance, after analyzing the integrated model’s energy performance, the team decided to eliminate louvers from the building’s architectural skin because they didn’t improve performance. And when the company’s security team realized the model’s usefulness for visualizing the future factory, they used it to plan and optimize security camera placement.

From office to field

With the factory under construction, the team is still connected to the project model. Cloud-based services along with model devices enable the construction team to visualize the model as they work. The project is advancing quickly—thanks to well-coordinated plans. And the project is on pace to meet its LEED® goals.

Reflecting on the success of working from an integrated model, Giacomo Bergonzoni, BIM Manager at Open Project says: “BIM provided a way to represent all disciplines in a single model. It’s a revolutionary way to connect a team. Everyone moved ahead together. We saved time managing the details, and were able to devote more time to delivering a higher-quality design.”

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An integrated model helps team deliver a better project faster as it designs Europe’s largest jewelry factory

Europe’s largest jewelry factory comes together with the entire multidisciplinary project team using 3D models to help optimize building performance during design and operations.

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