6 Disruptive Examples Show How Manufacturing and Construction Are Converging

by Mark Smith
- Mar 16 2018 - 2 min read
Automated machinery in the process of manufacturing construction components

The lines between manufacturing and construction continue to blur, disrupting everything from the materials used to the labor market, which hasn’t fully recovered from the 2008 economic downturn.

As the construction industry nears the third decade of the 21st century, it has begun to transition toward prefabrication and other manufacturing techniques—not only to circumvent labor shortages but also to build faster, more cost effectively, and with fewer materials.

1. ConXtech: Innovative Modular Construction Disrupts the Building Industry

Perhaps no company epitomizes the convergence of manufacturing and construction as clearly as Northern California’s ConXtech. Founded by husband-and-wife team Robert Simmons and Kelly Luttrell in 2002, ConXTech combines Autodesk Revit–assisted Building Information Modeling (BIM) and manufacturing processes to create standardized interlocking connectors for steel beams and columns that require no on-site welding. That means faster construction, less waste, and safer buildings—all without imposing limits on architectural creativity.

10-story Portable Tower erected at Burning Man using manufactured construction materials
The 10-story Portable Tower was erected at Burning Man in Black Rock Desert, Nevada, in less than four days and disassembled in a day-and-a-half. Courtesy ConXtech.

2. Why Construction Companies Are Thinking Like Manufacturers

As Markforged’s Richard Elving sees it, the world stands ready to enter a new age: the Fourth Industrial Revolution. In that epoch, prefabrication, generative design, and virtual reality—as well as robotics, reality capture, and 3D printing—will transform the architecture, engineering, and construction industries, allowing for much faster and safer building construction, along with marked cost savings.

3. Prefab Finds a Home in Fire-Ravaged Neighborhoods of California

The October 2017 wildfires that destroyed thousands of homes in Northern California might prove to be the catalyst that spurs wider adoption of prefabricated houses. The combination of a tight labor market and the state’s strict building codes has caused long waiting times for residents eager to rebuild. Startups like Connect Homes and Acre Designs have stepped in to fill that need, manufacturing construction materials and offering homeowners an opportunity to build smart, efficient homes in a fraction of the time and with less labor.

4. Code of 3D-Printed Houses Cracked by Tu Eindhoven Professor’s Equations

Construction companies continue to adopt 3D-printed concrete, but buckling and collapsing walls remain a problem. However, Professor Akke Suiker at Eindhoven University of Technology in the Netherlands has developed mathematical equations that engineers can use to set parameters for 3D printing stable walls. By factoring drying times, material composition, and wall dimensions, Suiker’s equations could help construction companies 3D print homes with less material and better outcomes.

5. Saudis’ Vision 2030 “Cannot Be Achieved” Without Disruptive Technology

According to sources in the region, Saudi Arabia’s “Vision 2030”—an ambitious plan to diversify its economy, modernize its infrastructure, and improve government services—must turn to technologies such as 3D printing, augmented reality, and virtual reality to be successful. While companies in the Middle East have embraced BIM, they need to adopt new construction and manufacturing techniques to maintain growth.

6. Advantic’s Composite Materials Extend the Toolkit for Engineers and Builders

While steel, concrete, wood, and masonry have served the construction industry well—and will continue to do so—forward-thinking company Advantic understands that, in some cases, standard materials won’t do. The company’s light and less-labor-intensive composite materials can overcome corrosion problems and support more complicated building designs.

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