Barovier&Toso Bring the Ancient Art of Glassblowing Into the Digital-Design Era

by Drew Turney
- Oct 12 2017 - 4 min read
Barovier&Toso Taif chandelier
The Taif chandelier, designed by Angelo Barovier in 1980, is a Barovier&Toso icon. Courtesy Barovier&Toso.

What’s the oldest technology company you can think of? Google will celebrate its 20th anniversary next April. If Apple or Adobe were people, they’d be old enough to have teenage children. IBM’s original incarnation (the Computing-Tabulating-Recording Company) was founded in 1911.

But how many companies—let alone technology companies—were founded in 1295? That’s not a misprint. Barovier&Toso has been creating glass objets d’art using traditional glassblowing techniques in Venice, Italy, since Marco Polo returned from his travels to China. But how is it a technology company? Barovier&Toso has been innovating its artistic methods for just as long as it has been in business, and the latest addition to its tool set is digital 3D design.

But why should a company that obviously knows what it’s doing (and has for more than 700 years) change anything? Barovier&Toso Head of Design Sara Pedrali says it’s about more than a method that stands the test of time. “If we have been in the lead over the years, it’s precisely because we were able to renew and keep up to date with the times,” she says. “We use new technologies in order to preserve tradition.”

Traditionally, glass designers would hand-sketch a lamp, chandelier, or decorative piece with grease pencil on glossy paper to present to potential customers. This yields a flat representation, one that requires imagination when it comes to different colors, materials, and so forth.

That’s not to say the old way of working isn’t an art form itself. Barovier&Toso has archived many of its designs over time—including those created by the company’s artistic director and later proprietor Ercole Barovier (1889–1974), who used paper and pencils in his heyday, the 1930s. The company maintains a library of more than 25,000 hand-drawn designs.

But times change, and, today, glassware can be conceptualized and finessed endlessly in a digital model prior to manufacture—just like the design process used for buildings, logos, and just about everything else. Pedrali and her colleagues and collaborators use Autodesk Fusion 360 for design, visualization, simulation, and fabrication, which keeps design data centralized for a streamlined workflow.

“Our strength lies in being able to customize almost all of our catalog products in terms of color and size,” Pedrali says. “Each product is uniquely produced for a specific customer.” Among the biggest advantages 3D design offers is that the company can design, tweak, and present its products within a shorter time frame than ever before. Not only that, the design can represent all available manufacturing options, along with a rendering of the final product in the very room or space it will appear in, further perfecting its suitability.

Barovier&Toso’s markets include large-scale corporate clients such as The Four Seasons, Louis Vuitton, and Cartier, as well as interior designers catering to individual or residential buyers. Pedrali says it’s a fairly even split, but a common theme in all customers’ requirements is luxury. “Our customer looks for something not only luxurious but exclusive and with a ‘timeless’ look,” she says.

Barovier&Toso furnace room
The furnace room at Barovier&Toso headquarters. Courtesy Barovier&Toso.

It’s a quality built into the DNA of the company. Down on the furnace floor, where the fabrication happens after the design, analysis, simulation, and visualization, Pedrali says the working methods of glassblowers have remained the same: blowing, turning, and cutting the glass to get just the right shape and then curing the results in the furnace. Given how close employees are to practices that have been around since two centuries before Leonardo Da Vinci was a neighbor, wouldn’t some scoff at the notion of modern tools and techniques?

“Some [adapt] more easily than others,” Pedrali says when asked if there’s been any resistance to computers over the years or CAD more recently. “But I’d say most of us accepted the change with enthusiasm.”

It’s turned the conceptual phase of glass design on its head somewhat. With Fusion 360, Barovier&Toso can produce a concept digitally and alter it as needed according to the customer’s wishes. When it comes to showing the client the final design, the Barovier&Toso team can output a 3D rendering of it in Autodesk VRED, showing the design in context, such as in a bedroom, showroom, or hotel lobby.

Barovier&Toso hand drawing
Barovier&Toso artisans still work from 2D drawings. Courtesy Barovier&Toso.

But even though customers appreciate the full 3D renderings, Barovier&Toso’s glassblowing artists still need the 2D designs, easily output from Fusion 360, for fabrication. So the customer presentation phase generates the design materials instead of the other way around.

Of course, all the digital trickery and new systems in the world aren’t worth much if they don’t make a difference where it really counts. Since incorporating Fusion 360 and other Autodesk products, sales have increased, Pedrali says.

She and her team of designers and outside collaborators are also happy with the speed and ease of use, but will digitizing the art of glassblowing ensure Barovier&Toso stays in business for the next 700 years? To Pedrali, the proof is all in the way customers react. “Having a real picture of something that’s just a project helps the customer see the final result,” she says. “You don’t need to imagine—you can see it!”

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