{"id":81511,"date":"2025-11-17T06:00:00","date_gmt":"2025-11-17T14:00:00","guid":{"rendered":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/?p=81511"},"modified":"2025-11-18T01:45:45","modified_gmt":"2025-11-18T09:45:45","slug":"frank-wolbertus-prusa-3d-au-2025","status":"publish","type":"post","link":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/frank-wolbertus-prusa-3d-au-2025\/","title":{"rendered":"Solving Real-World\u00a0Challenges with Fusion and Prusa\u00a03D\u00a0at AU\u00a02025"},"content":{"rendered":"\n<p>At&nbsp;<a href=\"https:\/\/conferences.autodesk.com\/flow\/autodesk\/au2025\/web\/page\/overview\" target=\"_blank\" rel=\"noreferrer noopener\">AU 2025 The Design &amp; Make Conference<\/a>,&nbsp;the Autodesk&nbsp;team&nbsp;encountered&nbsp;a unique challenge that&nbsp;showcased&nbsp;the power of collaboration, reverse engineering, and rapid prototyping\u2014all achievable through Autodesk Fusion and <a href=\"https:\/\/www.prusa3d.com\/\" target=\"_blank\" rel=\"noreferrer noopener\">Prusa 3D<\/a> printers.&nbsp;<\/p>\n\n\n\n<p>It began when Frank&nbsp;Wolbertus,&nbsp;Solution Specialist VDC\/XR&nbsp;at&nbsp;<a href=\"https:\/\/www.tbi.nl\/\" target=\"_blank\" rel=\"noreferrer noopener\">TBI<\/a>,&nbsp;an&nbsp;Autodesk&nbsp;customer, faced a critical issue with his wheelchair. A mishap caused a vital part of his wheelchair to break, jeopardizing his mobility&nbsp;during&nbsp;the event.&nbsp;\u201cI knew from previous experiences that somewhere in this expo&nbsp;center, there are always people with 3D printers,\u201d says Frank.&nbsp;\u201cI thought if I could contact somebody,&nbsp;that maybe they could 3D print [a replacement] part for me to solve this.\u201d&nbsp;<\/p>\n\n\n\n<p>As luck would have it, Frank was surrounded by people who see broken parts as an&nbsp;opportunity to innovate.&nbsp;Determined to help,&nbsp;the Fusion team on site knew that&nbsp;leveraging&nbsp;Fusion and Prusa hardware could provide a quick and efficient solution.&nbsp;<\/p>\n\n\n<?xml encoding=\"utf-8\" ?><figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"How Innovation and Teamwork Helped a Customer at AU 2025\" width=\"500\" height=\"281\" src=\"https:\/\/www.youtube.com\/embed\/PqdjE7aNqwk?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen style=\"aspect-ratio:500 \/ 281;width:100%;height:auto;\"><\/iframe>\n<\/div><\/figure>\n\n\n<h2 class=\"wp-block-heading\" id=\"rapid-reverse-engineering-and-prototypingnbspnbsp\">Rapid reverse engineering and prototyping  <\/h2>\n\n\n<p>Frank brought the broken part to&nbsp;the Autodesk&nbsp;team, where we&nbsp;immediately&nbsp;began reverse&nbsp;engineering&nbsp;the&nbsp;component&nbsp;using <a href=\"https:\/\/www.autodesk.com\/products\/fusion-360\/overview\" target=\"_blank\" rel=\"noreferrer noopener\">Autodesk Fusion<\/a>. The process started with precise measurements, and within approximately 30 minutes, we had a detailed digital model ready for prototyping.&nbsp;<\/p>\n\n\n\n<p>We handed off the digital model to&nbsp;the Prusa team, who&nbsp;utilized&nbsp;its 3D&nbsp;printers to create the&nbsp;initial&nbsp;prototype. In about an hour, the first test part was ready. While the part was printing, Frank and one of our team members went to retrieve his wheelchair motor to ensure the newly printed part fit perfectly.&nbsp;<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"iterating-for-perfection\">Iterating for perfection<\/h2>\n\n\n<p>The&nbsp;initial&nbsp;part performed well for a short distance, but it eventually snapped again due to unexpected&nbsp;stresses. This&nbsp;is where Fusion showed its true strength\u2014the ability to quickly iterate and improve designs. We used the insights from the first prototype to make necessary adjustments, and within hours, we had a second-generation&nbsp;component&nbsp;that not only fit perfectly but was&nbsp;sturdy&nbsp;enough to last through the entire event.&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"542\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2025\/11\/Screenshot-2025-11-17-at-11.02.14-1-1024x542.jpg\" alt=\"Autodesk Fusion interface\" class=\"wp-image-81517\" srcset=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2025\/11\/Screenshot-2025-11-17-at-11.02.14-1-1024x542.jpg 1024w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2025\/11\/Screenshot-2025-11-17-at-11.02.14-1-300x159.jpg 300w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2025\/11\/Screenshot-2025-11-17-at-11.02.14-1-768x406.jpg 768w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2025\/11\/Screenshot-2025-11-17-at-11.02.14-1-1536x813.jpg 1536w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2025\/11\/Screenshot-2025-11-17-at-11.02.14-1.jpg 1920w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>The entire process, from&nbsp;identifying&nbsp;the problem to implementing an effective solution, was completed impressively fast. Without the combination of Fusion\u2019s powerful design tools and the rapid manufacturing capabilities of Prusa 3D printers, this success story would have taken days, if not weeks, to unfold.&nbsp;<\/p>\n\n\n\n<p>Frank&#8217;s experience&nbsp;at&nbsp;AU&nbsp;2025 is a testament to the power of innovation and teamwork. The ability to rapidly reverse engineer and prototype crucial components highlights how Autodesk Fusion and Prusa 3D printers are revolutionizing the manufacturing and design process.&nbsp;Both tools&nbsp;made&nbsp;a positive impact on&nbsp;Frank\u2019s&nbsp;conference&nbsp;experience&nbsp;and&nbsp;demonstrated&nbsp;how real-world problems can be resolved swiftly with the right tools and&nbsp;a&nbsp;collaborative spirit.&nbsp;Frank was extremely happy, which was the&nbsp;ultimate goal.<\/p>\n\n\n\n<p><a href=\"https:\/\/www.prusa3d.com\/category\/3d-printers-autodesk-bundle\/\" target=\"_blank\" rel=\"noreferrer noopener\">Discover how Prusa can help you design and make quickly and easily here.<\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>At\u00a0AU 2025,\u00a0the Autodesk\u00a0team\u00a0encountered\u00a0a challenge that\u00a0showcased\u00a0the power of collaboration, reverse engineering, and rapid prototyping\u2014achievable through Autodesk Fusion and Prusa 3D printers.\u00a0<\/p>\n","protected":false},"author":3615,"featured_media":81512,"menu_order":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[1],"tags":[],"coauthors":[831],"class_list":["post-81511","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-fusion","dhig-theme--light"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - 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