{"id":72264,"date":"2024-10-23T06:13:00","date_gmt":"2024-10-23T13:13:00","guid":{"rendered":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/?p=72264"},"modified":"2024-11-18T12:33:48","modified_gmt":"2024-11-18T20:33:48","slug":"rechaco-increases-productivity-fusion-operations","status":"publish","type":"post","link":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/rechaco-increases-productivity-fusion-operations\/","title":{"rendered":"ReChaco Increases Productivity by 29% with Autodesk Fusion Operations"},"content":{"rendered":"\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Megas-1024x683.jpg\" alt=\"ReChaco Megas\" class=\"wp-image-72269\" srcset=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Megas-1024x683.jpg 1024w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Megas-300x200.jpg 300w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Megas-768x512.jpg 768w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Megas-1536x1024.jpg 1536w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Megas.jpg 1920w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p><a href=\"https:\/\/www.chacos.com\/US\/en\/home\" target=\"_blank\" rel=\"noreferrer noopener\">Chaco<\/a> first started in 1989 when Mark Paigen, a river raft guide in Colorado at the time, realized the need for better footwear in the great outdoors. From his own experience, sneakers and Velcro sandals weren\u2019t secure enough and didn\u2019t last. He tinkered and developed a unique design for an innovative sandal. The design differentiator is a strap that runs through the midsole and can easily adjust to securely fit without Velcro that can easily wear out. It was also designed to be repairable for years of use.<\/p>\n\n\n\n<?php\nfunction autodesk_fusion_all_access_cta_horizontal_alt() {\n    ob_start();\n    ?>\n    <style>\n        .cta-section-horizontal-alt {\n            background: linear-gradient(135deg, #f5f5f5, #e0e0e0); \/* Soft gradient for subtle depth *\/\n            padding: 25px; \/* Increased padding for more emphasis *\/\n            border-radius: 8px; \/* Rounded corners for a modern look *\/\n            box-shadow: 0 6px 12px rgba(0, 0, 0, 0.1); \/* Slightly bolder shadow *\/\n            display: flex;\n            align-items: center;\n            justify-content: space-between;\n            max-width: 700px;\n            margin: 30px auto;\n            flex-wrap: nowrap;\n            gap: 10px;\n        }\n\n        .cta-text-alt {\n            flex: 1;\n            margin-right: 20px;\n            font-size: 16px;\n            color: #333333;\n        }\n\n        .cta-title-alt {\n            font-size: 20px; \/* Slightly larger title font *\/\n            font-weight: bold;\n            color: #000000; \/* Black for strong contrast *\/\n            margin-bottom: 8px; \/* Space between title and text *\/\n        }\n\n        .cta-buttons {\n            display: flex;\n            gap: 10px;\n        }\n\n        .cta-button-alt {\n            padding: 12px 24px; \/* Larger button for emphasis *\/\n            font-size: 14px;\n            font-weight: bold;\n            text-transform: uppercase;\n            border-radius: 6px; \/* Slightly rounded button *\/\n            border: none;\n            cursor: pointer;\n            transition: all 0.3s ease;\n            background-color: #ff4d4d; \/* Bold red for visibility *\/\n            color: #ffffff;\n            text-decoration: none !important;\n            white-space: nowrap;\n            box-shadow: 0 4px 8px rgba(0, 0, 0, 0.2); \/* Shadow for button depth *\/\n        }\n\n        .cta-button-alt:hover {\n            background-color: #ffffff; \/* White background on hover *\/\n            color: #ff4d4d; \/* Red text on hover *\/\n            border: 2px solid #ff4d4d; \/* Red border on hover *\/\n        }\n\n        .cta-button-grey {\n            background-color: #a0a0a0; \/* Lighter grey button *\/\n            color: #ffffff;\n            padding: 12px 24px;\n            font-size: 14px;\n            font-weight: bold;\n            text-transform: uppercase;\n            border-radius: 6px;\n            border: none;\n            cursor: pointer;\n            transition: all 0.3s ease;\n            text-decoration: none !important;\n            white-space: nowrap;\n            box-shadow: 0 4px 8px rgba(0, 0, 0, 0.2);\n        }\n\n        .cta-button-grey:hover {\n            background-color: #ffffff;\n            color: #a0a0a0;\n            border: 2px solid #a0a0a0;\n        }\n    <\/style>\n\n    <div class=\"cta-section-horizontal-alt\">\n        <div class=\"cta-text-alt\">\n            <div class=\"cta-title-alt\">Full-access Fusion Trial<\/div>\n            Unlock all of Fusion&#8217;s advanced features and functionality &#8211; free for 30 days.\n        <\/div>\n        <div class=\"cta-buttons\">\n            <a href=\"https:\/\/www.autodesk.com\/products\/fusion-360\/trial-intake-flow\" class=\"cta-button-alt\">Start Free Trial<\/a>\n            <a href=\"https:\/\/www.autodesk.com\/products\/fusion-360\/extensions\" class=\"cta-button-grey\">Plans and Pricing<\/a>\n        <\/div>\n    <\/div>\n\n    <?php\n    return ob_get_clean();\n}\nadd_shortcode('autodesk_fusion_all_access_cta_horizontal_alt', 'autodesk_fusion_all_access_cta_horizontal_alt');\n?>\n\n\n\n\n<p><a href=\"https:\/\/www.chacos.com\/US\/en\/ReChaco\" target=\"_blank\" rel=\"noreferrer noopener\">ReChaco<\/a> is a division of Chaco based in Grand Rapids, Michigan that manufactures approximately 10-15% of their products and services. While primary manufacturing for wholesale is done with Chaco\u2019s international partners, ReChaco repairs sandals and manufactures customized orders placed via the website. Customers can send back a pair to get straps or soles replaced. Or they can start with a brand-new pair and choose everything from the footbed to the strap design and even upload their own artwork.&nbsp;&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Fusion-Operations-Dashboard-1-1024x768.jpg\" alt=\"ReChaco factory floor\" class=\"wp-image-72274\" srcset=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Fusion-Operations-Dashboard-1-1024x768.jpg 1024w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Fusion-Operations-Dashboard-1-300x225.jpg 300w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Fusion-Operations-Dashboard-1-768x576.jpg 768w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Fusion-Operations-Dashboard-1-1536x1152.jpg 1536w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Fusion-Operations-Dashboard-1.jpg 1920w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>Last year alone, ReChaco produced tens of thousands of customized shoes and completed just as many repairs through the shop. They also manufacture special edition sandals with collaborations, such as the <a href=\"https:\/\/www.dead.net\/\" target=\"_blank\" rel=\"noreferrer noopener\">Grateful Dead<\/a>, country singer <a href=\"https:\/\/www.thomasrhett.com\/#\/\" target=\"_blank\" rel=\"noreferrer noopener\">Thomas Rhett<\/a>, <a href=\"https:\/\/www.subaru.com\/index.html\" target=\"_blank\" rel=\"noreferrer noopener\">Subaru<\/a>, and more. But, over time, the ReChaco team realized their manufacturing management process needed a new approach.&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-pullquote\"><blockquote><p>\u201cWith Fusion Operations, we\u2019ve realized 54% less rework and 29% increased productivity.\u201d&nbsp;<\/p><cite><em>&#8211; Jason Bringedahl, Production Manager, ReChaco<\/em><\/cite><\/blockquote><\/figure>\n\n\n<h2 class=\"wp-block-heading\" id=\"leaving-excel-behind-with-a-move-to-autodesk-fusion-operationsnbsp\"><strong>Leaving Excel behind with a move to Autodesk Fusion Operations<\/strong> <\/h2>\n\n\n<p>A couple of years ago, ReChaco reached a tipping point. Paper and Excel sheets to track production metrics, performance, and preventative maintenance weren\u2019t cutting it anymore.&nbsp;&nbsp;<\/p>\n\n\n\n<p>\u201cMany of our Excel sheets were homemade and made to the best of our ability,\u201d says Jason Bringedahl, production manager, ReChaco. \u201cIt was labor intensive to update, monitor, and manage them. That\u2019s what really initiated looking for a system that could cover things holistically, from raw material ordering to inventory management, maintenance, and managing assets to production.\u201d&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"660\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Fusion-Operations-Work-Station-Rechaco-1024x660.jpg\" alt=\"Autodesk Fusion Operations displayed on a tablet\" class=\"wp-image-72279\" srcset=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Fusion-Operations-Work-Station-Rechaco-1024x660.jpg 1024w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Fusion-Operations-Work-Station-Rechaco-300x193.jpg 300w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Fusion-Operations-Work-Station-Rechaco-768x495.jpg 768w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Fusion-Operations-Work-Station-Rechaco.jpg 1077w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>\u201cWe also wanted the ability to look at the data for performance tracking of orders,\u201d he continues. \u201cIs that order on the floor? Is it at this or that machine? Has it shipped yet? We didn&#8217;t really have that knowledge. That\u2019s when we took the dive to find software to bring everything together, and we started using Fusion Operations.\u201d&nbsp;<\/p>\n\n\n\n<p>The digitalization of the shop floor and using <a href=\"https:\/\/www.autodesk.com\/products\/fusion-operations\/overview\" target=\"_blank\" rel=\"noreferrer noopener\">Autodesk Fusion Operations<\/a> went incredibly smoothly, according to Sidney Long, training and operations supervisor at ReChaco. \u201cFusion Operations has been so user-friendly for our team,\u201d she says. \u201cPutting tablets out on the line was a bit of a shock to the system for some folks at first because we had only used paper. But the team has really been able to take it on very easily. Fusion Operations is very intuitive, and it\u2019s been easier to integrate than I imagine other systems might be.\u201d&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-pullquote\"><blockquote><p>\u201cFrom the administrative, warehousing, production, and support perspectives, using Fusion Operations provides us with huge time savings. We can focus more on managing the team and driving our business\u2014and not inputting or collecting data and ripping off sheets of paper.\u201d&nbsp;<\/p><cite><em>&#8211; Jason Bringedahl, Production Manager, ReChaco<\/em><\/cite><\/blockquote><\/figure>\n\n\n<h2 class=\"wp-block-heading\" id=\"new-insights-and-data-unlocked-with-fusion-operationsnbsp\">New insights and data unlocked with Fusion Operations <\/h2>\n\n\n<p>After adopting Fusion Operations, the difference is now night and day.&nbsp;&nbsp;<\/p>\n\n\n\n<p>Before, quality control information would require taking all the pieces of paper off the production floor, entering them into the spreadsheet, doing the calculations, and adding up the totals. With Fusion Operations, it\u2019s all automatically generated. The team has also found massive time savings with both preventative and corrective maintenance.&nbsp;&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Fusion-Operations-Dashboard-2-768x1024.jpg\" alt=\"Autodesk Fusion Operations displayed on a big screen\" class=\"wp-image-72284\" srcset=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Fusion-Operations-Dashboard-2-768x1024.jpg 768w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Fusion-Operations-Dashboard-2-225x300.jpg 225w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Fusion-Operations-Dashboard-2-1152x1536.jpg 1152w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Fusion-Operations-Dashboard-2.jpg 1440w\" sizes=\"auto, (max-width: 768px) 100vw, 768px\" \/><\/figure>\n\n\n\n<p>\u201cIf there was an issue in production, someone would have to flag down a supervisor or a maintenance technician to holler and say that this machine is out of service,\u201d Bringedahl says. \u201cNow the operator can simply input it in Fusion Operations, the maintenance technician gets a notification, and it&#8217;s listed at the level of low, medium, or high importance. And, with today&#8217;s technology, it buzzes right on his watch. It\u2019s completely expedited the process and is a huge time savings.\u201d&nbsp;<\/p>\n\n\n\n<p>The data now accessible to ReChaco isn\u2019t confined to just a computer screen. Flat-screen dashboards on the production floor help visualize and communicate production status, machine outages, quality, productivity, and more with graphics and colors. Tablets at workstations allow employees to request maintenance, share quality control issues, and move inventory.&nbsp;<\/p>\n\n\n\n<p>\u201cThe dashboard available in Fusion Operations is great, and it&#8217;s useful to see what&#8217;s actually happening in real time,\u201d Bringedahl says. \u201cEspecially for quality, it&#8217;s helpful to see, \u2018Oh, we&#8217;ve had all these quality issues, we&#8217;re moving to the red.\u2019 I think people are motivated by that.\u201d&nbsp;<\/p>\n\n\n\n<p>&#8220;We have noticed a 54% decrease in our rework year over year, in part, due to the quality reporting generated by Fusion Operations,\u201d he continues. \u201cWe can easily identify our top-quality issues and perform root cause analysis or in-service training sessions as needed. Productivity has also increased by 29% aided by Fusion Operations.\u201d&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"676\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Photo-5-1024x676.jpg\" alt=\"ReChaco manufacturing process\" class=\"wp-image-72289\" srcset=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Photo-5-1024x676.jpg 1024w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Photo-5-300x198.jpg 300w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Photo-5-768x507.jpg 768w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Photo-5-366x241.jpg 366w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/Photo-5.jpg 1062w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p>Long also appreciates how the data and insights provided by Fusion Operations allow them to shift their \u201cfocus to things that make us better.\u201d One example is having more data about the machines. \u201cIf we know maybe Machine 82 is down once a week for the past six weeks for requested maintenance, we can say, \u2018Let\u2019s pull this off the line and do a better job of diagnosing and figuring out the problem,\u2019\u201d she says. \u201cI feel like we\u2019ve grown and can do more to support our team because it\u2019s so much easier to get data.\u201d&nbsp;<\/p>\n\n\n\n<p>\u201cThe order tracking with Fusion Operations has been wonderful for our team,\u201d Long says. \u201cWe can immediately see if an order hasn\u2019t shipped, go right to the production records, and find out what happened so we can make sure it gets out that day. Even our customer service team can view it and relay accurate, real-time status and shipping information to our customers right away.\u201d&nbsp;<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"moving-forward-with-fusion-operationsnbsp\">Moving forward with Fusion Operations <\/h2>\n\n\n<p>With the new data and efficiencies provided by Fusion Operations, the ReChaco team can also look at new applications within their business. Recently they began producing some of their own raw materials, including printing webbing for the strap of the sandal in house. Previously, they had to order it from a vendor overseas, but now they can do large runs of 50 meters of webbing on site.&nbsp;&nbsp;<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"819\" height=\"1024\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/4th-of-july_2_cropped-819x1024.jpg\" alt=\"ReChaco 4th of July model\" class=\"wp-image-72294\" srcset=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/4th-of-july_2_cropped-819x1024.jpg 819w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/4th-of-july_2_cropped-240x300.jpg 240w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/4th-of-july_2_cropped-768x960.jpg 768w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2024\/10\/4th-of-july_2_cropped.jpg 1080w\" sizes=\"auto, (max-width: 819px) 100vw, 819px\" \/><\/figure>\n\n\n\n<p>\u201cIf we didn\u2019t have Fusion Operations, it would be just another spreadsheet and trying to get everyone looped in to talk about what is needed,\u201d Long says. \u201cWe can just run this whole process for printing through Fusion Operations, and it\u2019s so much simpler. If our warehouse team realizes we&#8217;re short on something, they can order it from our print shop, they&#8217;ll print it up, and it&#8217;ll go directly into inventory from the print shop. It&#8217;s just an easy, couple-step process.\u201d&nbsp;<\/p>\n\n\n\n<p>As ReChaco continues to grow, it is also taking advantage of the new updates Fusion Operations routinely offers. \u201cAs we&#8217;ve been learning and growing and as Fusion Operation has been growing, we&#8217;ve been able to take on some of those new functions and integrate them more and more into our processes,\u201d Bringedahl says.&nbsp;<\/p>\n\n\n\n<p>According to the ReChaco team, the partnership with Autodesk provides support to help them not only take full advantage of the software but also find other ways to grow and find further efficiencies and savings.&nbsp;<\/p>\n\n\n\n<p>\u201cWe can run the reports for quality issues or measure how much scrap we\u2019ve had per quarter, but it\u2019s the unwavering partnership and collaboration that really sets Autodesk apart,\u201d Bringedahl says. \u201cEarly on in the integration, it was apparent how invested they were and that didn\u2019t end. The team checks in regularly without a prompt on our end, and there are constant upgrades and updates that are so customer-focused. It&#8217;s a great partnership. The Autodesk team really has our best interests in mind to support and identify ways for our business to grow.\u201d<\/p>\n\n\n\n<div class=\"wp-block-buttons is-content-justification-center is-layout-flex wp-container-core-buttons-is-layout-b5994976 wp-block-buttons-is-layout-flex\"><?xml encoding=\"utf-8\" ?><div class=\"wp-block-button\"><a href=\"https:\/\/www.autodesk.com\/products\/fusion-operations\/overview\" class=\"\n            MuiButtonBase-root MuiButton-root\n            wp-block-button__link wp-element-button\n            \n            \n            \n            MuiButton-contained\n        \">\n\n        <span class=\"MuiButton-label\">\n            \n            \nLearn more about Fusion Operations\n\n            \n        <\/span>\n    <\/a>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>See why adopting Autodesk Fusion Operations has made a night and day difference for footwear brand ReChaco.<\/p>\n","protected":false},"author":4774,"featured_media":72269,"menu_order":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[478,482],"tags":[34,481],"coauthors":[],"class_list":["post-72264","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies","category-fusion-operations","tag-customer-stories","tag-fusion-operations","dhig-theme--light"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>ReChaco Increases Productivity by 29% with Autodesk Fusion Operations - Fusion Blog<\/title>\n<meta name=\"description\" content=\"See why adopting Autodesk Fusion Operations has made a night and day difference for footwear brand ReChaco.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, 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