{"id":1987,"date":"2017-12-07T08:00:12","date_gmt":"2017-12-07T16:00:12","guid":{"rendered":"http:\/\/www.autodesk.com\/products\/eagle\/blog\/?p=1987"},"modified":"2023-07-15T15:20:37","modified_gmt":"2023-07-15T22:20:37","slug":"fcc-requirements-electronics-design-pcb","status":"publish","type":"post","link":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/fcc-requirements-electronics-design-pcb\/","title":{"rendered":"FCC Requirements for Electronics Design and PCB"},"content":{"rendered":"<h2 class=\"wp-block-heading\" id=\"designing-pcbs-for-the-fcc-a-guide-for-every-electronics-designer\">Designing PCBs for the FCC: A Guide for Every Electronics Designer<\/h2>\n\n\n<p><span style=\"font-weight: 400;\">You\u2019ve got the best idea in town for an electronic product, but are certifications halting your success? <\/span><a href=\"http:\/\/www.intertek.com\/uploadedFiles\/Intertek\/Divisions\/Commercial_and_Electrical\/Media\/PDF\/EMC_Testing\/Why-50-Percent-Fail-EMC-WP.pdf\"><span style=\"font-weight: 400;\">According to studies by Intertek<\/span><\/a><span style=\"font-weight: 400;\">, you aren\u2019t alone. Nearly 50% of all first-time electromagnetic compatibility (EMC) tests result in failures. We all know what that means &#8211; respins, skyrocketing costs, and the potential demise of your product. In this blog, we\u2019ll be taking the mystery out of FCC certification so you can design electronic products that pass the first time, every time. <\/span><\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"the-fcc-and-electronics-design\">The FCC and Electronics Design<\/h2>\n\n\n<p><span style=\"font-weight: 400;\">The <\/span><a href=\"https:\/\/www.fcc.gov\/\"><span style=\"font-weight: 400;\">Federal Communications Commission<\/span><\/a><span style=\"font-weight: 400;\"> (FCC) was founded in 1934 and acts as a gatekeeper for the radio spectrum. It knows what devices are being used and on what frequencies all over the United States. Why do devices need to be regulated in the first place? To help safeguard against potential interference. The FCC keeps things in check by ensuring that every product meets specific limitations for RF emissions and electromagnetic compatibility.<\/span><\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full wp-image-1990\"><img loading=\"lazy\" decoding=\"async\" width=\"545\" height=\"377\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/iphone-att1.jpg\" alt=\"fcc stamps\" class=\"wp-image-59293\" srcset=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/iphone-att1.jpg 545w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/iphone-att1-300x208.jpg 300w\" sizes=\"auto, (max-width: 545px) 100vw, 545px\" \/><figcaption class=\"wp-element-caption\"><em>Look at nearly any electronic device, and you\u2019re bound to see the FCC logo. (<a href=\"http:\/\/www.technologizer.com\/2011\/02\/13\/verizon-att-iphone-differences\/\">Image source<\/a>)<\/em><\/figcaption><\/figure>\n\n\n\n<p><b>Are you a hobbyist?<\/b><span style=\"font-weight: 400;\"> If so you can stop reading here. The FCC lets a hobbyist make five devices from a single design without requiring any testing. <\/span><a href=\"https:\/\/www.gpo.gov\/fdsys\/pkg\/CFR-2010-title47-vol1\/pdf\/CFR-2010-title47-vol1-sec15-23.pdf\"><span style=\"font-weight: 400;\">Per section 15.23 of 47 CFR Ch.1<\/span><\/a><span style=\"font-weight: 400;\">:<\/span><\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\">\n<p><span style=\"font-weight: 400;\">\u201c(a) Equipment authorization is not required for devices that are not marketed, are not constructed from a kit, and are built in quantities of five or less for personal use. (b) It is recognized that the individual builder of home-built equipment may not possess the means to perform the measurements for determining compliance with the regulations. In this case, the builder is expected to employ good engineering practices to meet the specified technical standards to the greatest extent practicable.\u201d<\/span><\/p>\n<\/blockquote>\n\n\n\n<p><span style=\"font-weight: 400;\">For startups and professional designers, read on to learn more about FCC compliance for your upcoming electronics project. <\/span><\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"what-does-the-fcc-test\">What Does the FCC Test?<\/h2>\n\n\n<p><span style=\"font-weight: 400;\">The FCC requires that electronic devices marketed and sold in the United States meet specific guidelines for electromagnetic compatibility (EMC) and radio-frequency (RF) emissions. The two general test categories are:<\/span><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><b>EMC Testing<\/b><span style=\"font-weight: 400;\">. This test will measure the strength of the EMF field that your device generates under a variety of operating conditions. <\/span><\/li>\n\n\n\n<li><b>RF Testing<\/b><span style=\"font-weight: 400;\">. This test will measure the generated EMF fields within specific <\/span><a href=\"https:\/\/www.autodesk.com\/products\/eagle\/blog\/wireless-basics-radio-waves-work\/\"><span style=\"font-weight: 400;\">radio frequencies on the electromagnetic spectrum<\/span><\/a><span style=\"font-weight: 400;\">.<\/span><\/li>\n<\/ul>\n\n\n\n<p><span style=\"font-weight: 400;\">Based on these two test categories, one might assume that you only need to be concerned with the FCC if your device has an RF component. Not so fast. Any electronic device with a clock speed above 8 KHz is going to produce some type of interference or noise. The FCC goes on to define how devices radiate their interference, either intentionally or unintentionally.<\/span><\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"intentional-radiators\">Intentional Radiators<\/h3>\n\n\n<p><span style=\"font-weight: 400;\">These devices intentionally emit an RF signal and include all typical wireless modules like WiFi, Bluetooth, Zigbee, etc. These devices have to be tested and certified by the FCC before they can be sold and marketed in the United States.<\/span><\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full wp-image-1991\"><img loading=\"lazy\" decoding=\"async\" width=\"638\" height=\"479\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/fcc-regulatory-overview-22-638.jpg\" alt=\"intentional emission limits\" class=\"wp-image-59298\" srcset=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/fcc-regulatory-overview-22-638.jpg 638w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/fcc-regulatory-overview-22-638-300x225.jpg 300w\" sizes=\"auto, (max-width: 638px) 100vw, 638px\" \/><figcaption class=\"wp-element-caption\"><em>Intentional radiator emission limits. (<a href=\"https:\/\/www.slideshare.net\/kyawshein3\/fcc-regulatory-overview-54894913\">Image source<\/a>)<\/em><\/figcaption><\/figure>\n\n\n<h3 class=\"wp-block-heading\" id=\"unintentional-radiators\">Unintentional Radiators<\/h3>\n\n\n<p><span style=\"font-weight: 400;\">These devices unintentionally emit interference\/noise and can include things like switching noise from a power supply, extended clock traces, or antennas created from a sloppy ground pour or a trace stub. While these devices do need to be tested the results don\u2019t need to be sent to the FCC. <\/span><\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full wp-image-1992\"><img loading=\"lazy\" decoding=\"async\" width=\"638\" height=\"479\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/fcc-regulatory-overview-22-638-1.jpg\" alt=\"unintentional radiator emission limits\" class=\"wp-image-59303\" srcset=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/fcc-regulatory-overview-22-638-1.jpg 638w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/fcc-regulatory-overview-22-638-1-300x225.jpg 300w\" sizes=\"auto, (max-width: 638px) 100vw, 638px\" \/><figcaption class=\"wp-element-caption\"><em>Unintentional radiator emission limits (<a href=\"https:\/\/www.slideshare.net\/kyawshein3\/fcc-regulatory-overview-54894913\">Image source<\/a>)<\/em><\/figcaption><\/figure>\n\n\n\n<p><span style=\"font-weight: 400;\">Whether your device is an international or unintentional radiator, you\u2019ll need FCC documentation to support it. This can come in three flavors:<\/span><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><b>Verification<\/b><span style=\"font-weight: 400;\">. Devices are verified through testing at either an independent or FCC-verified testing lab. The reports for verification need to be kept on file with your product should the FCC come knocking. <\/span><\/li>\n\n\n\n<li><b>Declaration of Conformity<\/b><span style=\"font-weight: 400;\">. These devices are tested at an accredited FCC testing lab. The test reports will also need to be kept on file with your product but don\u2019t need to be sent to the FCC.<\/span><\/li>\n\n\n\n<li><b>Certification<\/b>. Devices requiring certification are tested at an accredited FCC testing lab. The test reports will be sent to the FCC to be reviewed, filed, and hopefully passed.<\/li>\n<\/ul>\n\n\n<h2 class=\"wp-block-heading\" id=\"fcc-costs-and-fines\">FCC Costs and Fines<\/h2>\n\n\n<p><span style=\"font-weight: 400;\">The testing and certification process for FCC compliance can be costly. The first step to understand your expected investment is to identify whether your device is an unintentional or intentional radiator. Once defined, you then need to decide whether your device requires Verification, Declaration of Conformity, or Certification paperwork. For unintentional radiators, <\/span><a href=\"https:\/\/www.gpo.gov\/fdsys\/pkg\/CFR-2010-title47-vol1\/pdf\/CFR-2010-title47-vol1-sec15-101.pdf\"><span style=\"font-weight: 400;\">Subpart B of Section 15.101 for 47 CFR 15<\/span><\/a><span style=\"font-weight: 400;\"> lists the following device types and their required compliance:<\/span><\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"582\" height=\"287\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/15.101.gif\" alt=\"verification declaration of\u00a0certification\" class=\"wp-image-59308\"\/><\/figure>\n\n\n\n<p><span style=\"font-weight: 400;\">The intentional radiator will require Certification with few exceptions. The testing and certification process for these devices can take anywhere from four to six weeks. We\u2019ve also seen testing centers that took ten months to work on a device. Mileage will vary depending on your product specifications and the responsiveness of your chosen testing lab.<\/span><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">For costs, you\u2019re looking at anywhere between $8,000 and $20,000 to have a device Certified. Devices&nbsp;that just need Verification or a Declaration of Conformity run between $1,000 and $2,000.<\/span><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">There\u2019s also the sore subject of non-compliance fees. On July 1, 2016, the FCC raised the fines for products found in violation of its rules. The maximum penalty has risen from $37,500 to $47,350 for each violation of a product or each day that a violation continues to persist. Continuing violations have also risen from $400,000 to $473,402.<\/span><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">Point being, messing around with FCC violations is serious business and can mean the difference between your product\u2019s success and failure. You can read more about <\/span><a href=\"https:\/\/www.wileyonmedia.com\/2016\/06\/beware-higher-fines-for-fcc-violations-coming-july-1-2016\/\"><span style=\"font-weight: 400;\">increased FCC fines here<\/span><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"the-path-of-least-resistance-for-fcc-compliance\">The Path of Least Resistance for FCC Compliance<\/h2>\n\n\n<p><span style=\"font-weight: 400;\">If all this information is sounding overwhelming, we have a solution. There\u2019s a type of certification that the FCC offers called <\/span><b>Modular Certification<\/b><span style=\"font-weight: 400;\">. This basically allows you, as the designer, to purchase wireless modules that are already certified which can be used in your design.<\/span><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">This is an excellent approach if you want to avoid all of the details, costs, and paperwork associated with FCC emission testing early on in your product\u2019s development. There are a ton of companies that make modules for BLE, WiFi, Zigbee, GSM, and other wireless technologies.<\/span><\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-large size-full wp-image-1994\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"682\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/en.SPWF04-wifi-module-_newsbite-01-01-1024x682.jpg\" alt=\"pre certified hardware module\" class=\"wp-image-59313\" srcset=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/en.SPWF04-wifi-module-_newsbite-01-01-1024x682.jpg 1024w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/en.SPWF04-wifi-module-_newsbite-01-01-300x200.jpg 300w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/en.SPWF04-wifi-module-_newsbite-01-01-768x512.jpg 768w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/en.SPWF04-wifi-module-_newsbite-01-01-1536x1024.jpg 1536w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/en.SPWF04-wifi-module-_newsbite-01-01.jpg 1772w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\"><em>One of many WiFi modules that come pre-certified for FCC compliance. (<a href=\"http:\/\/www.st.com\/en\/wireless-connectivity\/wi-fi.html?querycriteria=productId=SC1930\">Image source<\/a>)<\/em><\/figcaption><\/figure>\n\n\n\n<p><span style=\"font-weight: 400;\">They all go through the same painstaking process of FCC approval and sell modules that include a chip, balun, antenna, crystal, and shield that can be quickly soldered onto a PCB. When you use one of these certified modules, you won\u2019t have to worry about FCC intentional radiation testing at all.<\/span><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">We typically see design teams using these modules when they\u2019re planning to produce a low volume product. This allows them to get quickly started with their development process without tying up valuable resources with FCC busywork. Once the product takes off, and the financials are in place then a team often looks into designing their own RF technologies. There are two types of modules to know about:<\/span><\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"precertified-modules\">Pre-Certified Modules<\/h3>\n\n\n<p><span style=\"font-weight: 400;\">These modules are produced by a manufacturer that has taken all of the steps needed to obtain FCC certification. By using these modules, you\u2019ll get the benefit of FCC compliance, but you\u2019ll also be restricted in your choice of antennas.<\/span><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">The OEM that produces these modules will work with an EMC testing lab to certify a handful of antennas that will work with the transmitter. This means that as the end user, you\u2019ll need to choose an identical antenna that was used to pass FCC guidelines. Most pre-certified modules will come with an integration manual that outlines how the device can fit into your existing design project.<\/span><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">When considering a pre-certified module, keep the following in mind:<\/span><\/p>\n\n\n<?xml encoding=\"utf-8\" ?><figure class=\"wp-block-table MuiTableContainer-root\"><table class=\" MuiTable-root DhigTable--verticalAlignment--top\"><tbody><tr class=\" MuiTableRow-root\"><td class=\" MuiTableCell-root\">\n<p style=\"text-align: center;\"><b>Positives<\/b><\/p>\n<\/td><td class=\" MuiTableCell-root\">\n<p style=\"text-align: center;\"><b>Negatives<\/b><\/p>\n<\/td><\/tr><tr class=\" MuiTableRow-root\"><td class=\" MuiTableCell-root\">\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Can help to jumpstart your product development process.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Eliminates the risk for intentional radiation compliance. <\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Allows wireless technologies to be quickly integrated into your device<\/span><\/li>\n<\/ul>\n<\/td><td class=\" MuiTableCell-root\">\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Significantly higher costs than designing your own RF module.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Only specific antenna types and modulation schemes can be used.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">You&rsquo;re at the mercy of your manufacturer for supply. <\/span><\/li>\n<\/ul>\n<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n<h3 class=\"wp-block-heading\" id=\"noncertified-modules\">Non-Certified Modules<\/h3>\n\n\n<p><span style=\"font-weight: 400;\">Maybe you don\u2019t have the budget to spend on certified modules, or you\u2019ll be making your own RF device sooner rather than later. If so, then non-certified modules are worth a look. These modules haven\u2019t gone through official certification testing, meaning you\u2019ll need to do the testing yourself. However, they do offer a cost-effective way to prototype ideas quickly.<\/span><\/p>\n\n\n\n<p><b>Disclaimer<\/b><span style=\"font-weight: 400;\">: This road is not for the weary. We\u2019ve seen enough companies integrate a non-certified module into their board only to fail at the testing lab. Thousands of dollars later and weeks delayed getting to market taught them a tough lesson. Only use a non-certified module as a temporary measure, not an in-field solution!<\/span><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">When considering a non-certified module, keep the following in mind:<\/span><\/p>\n\n\n<?xml encoding=\"utf-8\" ?><figure class=\"wp-block-table MuiTableContainer-root\"><table class=\" MuiTable-root DhigTable--verticalAlignment--top\"><tbody><tr class=\" MuiTableRow-root\"><td class=\" MuiTableCell-root\">\n<p style=\"text-align: center;\"><b>Positives<\/b><\/p>\n<\/td><td class=\" MuiTableCell-root\">\n<p style=\"text-align: center;\"><b>Negatives<\/b><\/p>\n<\/td><\/tr><tr class=\" MuiTableRow-root\"><td class=\" MuiTableCell-root\">\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Costs less than certified modules, ideal for tight budgets and prototypes. <\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">More flexibility in antenna and modulation phase selection. <\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Still potentially better than trying to design your own RF module. <\/span><\/li>\n<\/ul>\n<\/td><td class=\" MuiTableCell-root\">\n<ul>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Higher costs when compared to designing your own RF module.<\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Still at the mercy of your manufacturer for supplies. <\/span><\/li>\n<li style=\"font-weight: 400;\"><span style=\"font-weight: 400;\">Comes with no FCC certification, you&rsquo;re on your own. <\/span><\/li>\n<\/ul>\n<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n<h3 class=\"wp-block-heading\" id=\"subassemblies-amp-exempted-products\">Subassemblies &amp; Exempted Products<\/h3>\n\n\n<p><span style=\"font-weight: 400;\">If you&#8217;re still looking for ways to avoid the hassle of testing your product, you have two final options we\u2019d like to mention. First, there are several exempted product categories that your device can fall into. These categories can be found in the <\/span><a href=\"https:\/\/www.gpo.gov\/fdsys\/pkg\/CFR-2002-title47-vol1\/pdf\/CFR-2002-title47-vol1-sec15-103.pdf\"><span style=\"font-weight: 400;\">Code of Federal Regulations, Title 47, Part 15, Section 15.103<\/span><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">There\u2019s also the option of keeping your device within the FCC\u2019s definition of a subassembly. These are defined as sub-systems of digital devices that are not marketed as part of a larger system. If they are marketed as part of a system, then they\u2019ll need to comply with FCC regulations. You can read all about the details about subassemblies in <\/span><a href=\"https:\/\/www.gpo.gov\/fdsys\/pkg\/CFR-2010-title47-vol1\/pdf\/CFR-2010-title47-vol1-sec15-101.pdf\"><span style=\"font-weight: 400;\">Section 15.101e of Title 47<\/span><\/a><span style=\"font-weight: 400;\">.<\/span><\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"the-path-of-mastery-for-fcc-compliance\">The Path of Mastery for FCC Compliance<\/h2>\n\n\n<p><span style=\"font-weight: 400;\">So you\u2019ve decided to design your own RF module and handle the testing of your device. You\u2019ve got a long road ahead of you, but the experience will be worth it. While we can\u2019t cover the full RF design process in this blog, we\u2019d like to guide those on the path of FCC mastery with some helpful tips:<\/span><\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"leverage-your-testing-center\">Leverage Your Testing Center<\/h3>\n\n\n<p><span style=\"font-weight: 400;\">FCC-accredited testing labs will be your most significant resource when working towards FCC compliance. They\u2019ll be your go-to expertise to determine requirements and testing needs based on your product specifications. When you make contact with a testing lab be prepared to sign an NDA, disclose all of the specifications of your product, and explain how you plan to sell and market it. The best place to find an FCC-accredited testing lab is from the <\/span><a href=\"https:\/\/apps.fcc.gov\/oetcf\/eas\/reports\/TestFirmSearch.cfm\"><span style=\"font-weight: 400;\">FCC\u2019s Test Firm Search page<\/span><\/a><span style=\"font-weight: 400;\">. <\/span><\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full wp-image-1995\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"521\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/fcc-testing-chamber-featured.jpg\" alt=\"fcc testing chamber\" class=\"wp-image-59318\" srcset=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/fcc-testing-chamber-featured.jpg 800w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/fcc-testing-chamber-featured-300x195.jpg 300w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/fcc-testing-chamber-featured-768x500.jpg 768w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><figcaption class=\"wp-element-caption\"><em>Testing labs serve as your experts for FCC compliance. (<a href=\"https:\/\/hackaday.com\/2016\/09\/19\/preparing-your-product-for-the-fcc\/\">Image source<\/a>)<\/em><\/figcaption><\/figure>\n\n\n<h3 class=\"wp-block-heading\" id=\"thoroughly-research-your-components\">Thoroughly Research Your Components<\/h3>\n\n\n<p><span style=\"font-weight: 400;\">We\u2019ve seen our fair share of designers work with component vendors that don\u2019t certify their modules. This is a great cost-cutting strategy during the prototyping phase. However, when you leave that module in for your FCC testing process, don\u2019t be surprised when it comes back failed.<\/span><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">To avoid this mess we recommend doing thorough research on all of your components. In an ideal world, we\u2019d say to use only pre-certified modules, but you need to consider all of your components, not just the wireless ones. Here are some tips to keep in mind:<\/span><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><span style=\"font-weight: 400;\">Always check to make sure you aren\u2019t using components that can cause interference issues with the rest of your device. Sensors with long traces are one of many examples. <\/span><\/li>\n\n\n\n<li><span style=\"font-weight: 400;\">Pay careful attention to wires and cables that connect to external components. These will always emit electromagnetic (EM) radiation. <\/span><\/li>\n\n\n\n<li><span style=\"font-weight: 400;\">For pre-certified modules, double and triple check that you\u2019re using antennas that were used in the original certification. If you don\u2019t then you\u2019ll need to submit for testing yourself. <\/span><\/li>\n<\/ul>\n\n\n<h3 class=\"wp-block-heading\" id=\"identify-unintentional-radiators\">Identify Unintentional Radiators<\/h3>\n\n\n<p><span style=\"font-weight: 400;\">Have you seen ferrite beads on a power cable recently? These&nbsp;little cylinders are a sign of last-minute solutions to an emissions disaster. It\u2019s also an indicator that the designer either didn\u2019t have the time or didn\u2019t spend the time worrying about the noise their device was creating.<\/span><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">Instead of waiting for disaster to strike, know upfront that EMI problems tend to have many sources for their problems. You can sometimes get away with toning down the loudest EMI sources to get through testing, but your best bet is to reduce all of your radiators are their various frequencies.<\/span><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">To do this, you first need to identify all of the unintentional radiators in your design. This can include things like:<\/span><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><span style=\"font-weight: 400;\">Digital clocks<\/span><\/li>\n\n\n\n<li><span style=\"font-weight: 400;\">Switching power supplies<\/span><\/li>\n\n\n\n<li><span style=\"font-weight: 400;\">Motor drivers<\/span><\/li>\n\n\n\n<li><span style=\"font-weight: 400;\">Components with repetitive current pumping<\/span><\/li>\n<\/ul>\n\n\n\n<p><span style=\"font-weight: 400;\">All of these devices will be seen on an emissions test, and your goal is to recognize what those noisemakers are, and how to tone them down before beginning your EMC test. <\/span><\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"plan-your-circuit-strategy\">Plan Your Circuit Strategy<\/h3>\n\n\n<p><span style=\"font-weight: 400;\">After identifying all unintentional radiators, you can then begin the process of reducing their power consumption or limiting their higher harmonic outputs. Keep the following guidelines in mind when planning your circuit strategy:<\/span><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><span style=\"font-weight: 400;\">If your signal is being used in a low-bandwidth path, you don\u2019t need immaculate square waves and picosecond rise times. For I\/O drivers this means that it just needs to be powerful enough with<\/span><a href=\"http:\/\/www.ecmweb.com\/archive\/harmonics-made-simple\"><span style=\"font-weight: 400;\"> ninth harmonic content<\/span><\/a><span style=\"font-weight: 400;\"> and above.<\/span><\/li>\n\n\n\n<li><a href=\"https:\/\/en.wikipedia.org\/wiki\/DC_motor\">DC motors<\/a> can be an EMF disaster. When designing DC motors that use <a href=\"https:\/\/electronics.howstuffworks.com\/motor5.htm\">armature brushes<\/a>, you&#8217;ll likely need to include a 100 pf or 0.1 uF <a href=\"https:\/\/www.autodesk.com\/products\/eagle\/blog\/everything-need-know-capacitors\/\">capacitor<\/a> at the motor for proper arcing. You\u2019ll also need two <a href=\"http:\/\/www.we-online.com\/web\/en\/passive_components_custom_magnetics\/blog_pbcm\/blog_detail_electronics_in_action_61439.php\">common-mode chokes<\/a> between the PCB and motor and a flyback diode or <a href=\"https:\/\/www.illinoiscapacitor.com\/pdf\/Papers\/RC_snubber.pdf\">snubber circuit<\/a>&nbsp;on the motor to protect the driver transistor.<\/li>\n<\/ul>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full wp-image-1996\"><img loading=\"lazy\" decoding=\"async\" width=\"595\" height=\"186\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/0808_ScrambledSignals_F1.gif\" alt=\"common mode chokes\" class=\"wp-image-59323\"\/><figcaption class=\"wp-element-caption\"><em>Adding common-mode chokes to reduce EMI between a driver and motor. (<a href=\"http:\/\/www.electronicdesign.com\/contributing-technical-experts\/quiet-down-meet-fcc-emissions-standards\">Image source<\/a>)<\/em><\/figcaption><\/figure>\n\n\n<h3 class=\"wp-block-heading\" id=\"reduce-your-onboard-antenna-size\">Reduce Your Onboard Antenna Size<\/h3>\n\n\n<p><span style=\"font-weight: 400;\">Antennas come with their own source of emission problems which usually stem from a collection of smaller antennas. Because of this we recommend always reducing your onboard antenna sizes if possible and keeping them enclosed between ground planes. You can also use onboard layers and flooded ground planes around signal lines to help reduce EMI and improve signal integrity.<\/span><\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"be-mindful-of-external-connections\">Be Mindful of External Connections<\/h3>\n\n\n<p><span style=\"font-weight: 400;\">Wires connecting your PCB to an external connection are one of the most common sources of radiation due to their length. Be sure to use twisted-pair wires to create a tight common-mode characteristic between two wires. This will help to produce a ground referenced signal and maintain integrity and impedance in your external wire connections. It will also help to avoid creating a loop antenna from an open loop of wire. <\/span><\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-full wp-image-1997\"><img loading=\"lazy\" decoding=\"async\" width=\"595\" height=\"579\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/0808_ScrambledSignals_F3.gif\" alt=\"twisted pair wires\" class=\"wp-image-59328\"\/><figcaption class=\"wp-element-caption\"><em>You can reduce EMI from an open loop wire by keeping it as a twisted pair. (<a href=\"http:\/\/www.electronicdesign.com\/contributing-technical-experts\/quiet-down-meet-fcc-emissions-standards\">Image source<\/a>)<\/em><\/figcaption><\/figure>\n\n\n\n<p><span style=\"font-weight: 400;\">Keep in mind that twisted-pair wires will not help reduce common-mode radiation from both wires since they radiate the same signal. In this instance, you\u2019ll need common-mode chokes to reduce radiation.<\/span><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">For high-speed wires like USB and Ethernet use common-mode chokes inserted at each end of the twisted-pair wires. This will ensure that common-mode EMI from the PCB doesn&#8217;t make it into the wires. It also attenuates any <\/span><a href=\"https:\/\/en.wikipedia.org\/wiki\/Ground_bounce\"><span style=\"font-weight: 400;\">ground bounce<\/span><\/a><span style=\"font-weight: 400;\"> between your device at both ends of the wire.<\/span><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">For power connections, be sure to fit both wires through the same common-mode ferrite choke. Doing this will cancel out DC currents and minimize magnetic fields created in the ferrite. The choke should be built onto the PCB at the exit of the enclosure.<\/span><\/p>\n\n\n<h3 class=\"wp-block-heading\" id=\"consider-a-shielding-box\">Consider a Shielding Box<\/h3>\n\n\n<p><span style=\"font-weight: 400;\">Consider adding a shielding box for designs with a variety of noise sources. If you\u2019re working on a consumer device in a plastic case, then you can opt for a conductive coating inside the case. When working with your mechanical team on the enclosure be sure to define requirements for your <\/span><a href=\"https:\/\/science.howstuffworks.com\/faraday-cage.htm\"><span style=\"font-weight: 400;\">Faraday cage<\/span><\/a><span style=\"font-weight: 400;\"> early on in the design process. <\/span><\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-large size-full wp-image-1998\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"684\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/Interfence-Technology-Article-Enclosures-Pic-1024x684.jpg\" alt=\"shielding enclosures\" class=\"wp-image-59333\" srcset=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/Interfence-Technology-Article-Enclosures-Pic-1024x684.jpg 1024w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/Interfence-Technology-Article-Enclosures-Pic-300x200.jpg 300w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/Interfence-Technology-Article-Enclosures-Pic-768x513.jpg 768w, https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2023\/07\/Interfence-Technology-Article-Enclosures-Pic.jpg 1086w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\"><em>Two types of shielding cages, <\/em>plastic<em>, and aluminum. (<a href=\"https:\/\/interferencetechnology.com\/new-techniques-shielding-emi\/\">Image source<\/a>)<\/em><\/figcaption><\/figure>\n\n\n<h3 class=\"wp-block-heading\" id=\"pcb-layout-strategies\">PCB Layout Strategies<\/h3>\n\n\n<p><span style=\"font-weight: 400;\">There are a ton of layout strategies that can impact emissions in an RF design. We can\u2019t cover them all here, but here are a few guidelines to get you started:<\/span><\/p>\n\n\n<h4 class=\"wp-block-heading\" id=\"reduce-trace-lengths\">Reduce Trace Lengths<\/h4>\n\n\n<p><a href=\"https:\/\/www.autodesk.com\/products\/eagle\/blog\/top-10-tips-high-speed-pcb-design\/\"><span style=\"font-weight: 400;\">Always keep your trace lengths as short as possible as this will help to reduce EMI issues<\/span><\/a><span style=\"font-weight: 400;\">. How short? That depends on your design. As a general guideline keep your signal input to receive path as short as possible. Also, keep receivers, and their inputs close together. These two placement considerations will naturally lead to shorter traces.<\/span><\/p>\n\n\n<h4 class=\"wp-block-heading\" id=\"mind-your-grounding-practices\">Mind Your Grounding Practices<\/h4>\n\n\n<p><span style=\"font-weight: 400;\">Ideally, use one solid ground plane in your design with carefully routed return paths. Using two separate ground planes results in different references for sections of your circuit and increases the chance for interference.<\/span><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">Also be sure to connect any <\/span><a href=\"https:\/\/www.autodesk.com\/products\/eagle\/blog\/what-are-decoupling-capacitors\/\"><span style=\"font-weight: 400;\">bypass or decoupling capacitors<\/span><\/a><span style=\"font-weight: 400;\"> directly to ground to reduce any chances for interference. A path to ground that is too long will increase the risk for EMI.<\/span><\/p>\n\n\n<h4 class=\"wp-block-heading\" id=\"use-bypass-capacitors-to-reduce-noise\">Use Bypass Capacitors to Reduce Noise<\/h4>\n\n\n<p><span style=\"font-weight: 400;\">You can place bypass capacitors near DC components to reduce noise and create a cleaner DC signal. For placement, you can use the bottom side of your board, which provides extra space for vias and fanout traces on your top layer.<\/span><\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"are-you-down-with-the-fcc\">Are You Down With the FCC?<\/h2>\n\n\n<p><span style=\"font-weight: 400;\">Certifications like the FCC don\u2019t need to halt the success of your next great electronics product. When in doubt, always opt for using pre-certified modules to get your design running quickly. These modules provide an easy and effective path for FCC compliance without any of the busywork. For those daring to design their own RF modules, be sure to rely on your most valuable resource, your testing center, along with the design strategies we covered here.<\/span><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">Ready to design your first FCC-approved electronics device? <\/span><a href=\"https:\/\/www.autodesk.com\/products\/eagle\/free-download\"><span style=\"font-weight: 400;\">Try Autodesk EAGLE for free today!<\/span><\/a><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Designing an electronic device that you plan to sell and market in the United States? Before the FCC comes knocking, here\u2019s what you need to know first. <\/p>\n","protected":false},"author":2425,"featured_media":1988,"menu_order":0,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[286,434],"tags":[],"coauthors":[],"class_list":["post-1987","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-eda","category-eagle","dhig-theme--light"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>FCC Requirements Electronics Design | EAGLE | Blog<\/title>\n<meta name=\"description\" content=\"Learn how to design PCBs and electronic devices that meet FCC requirements for EMC, intentional radiators, and unintentional radiators.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, 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