{"id":17838,"date":"2024-01-12T01:59:35","date_gmt":"2024-01-12T09:59:35","guid":{"rendered":"http:\/\/www.autodesk.com\/products\/eagle\/blog\/?p=1216"},"modified":"2024-01-12T02:00:20","modified_gmt":"2024-01-12T10:00:20","slug":"solder-bridging-pcb","status":"publish","type":"post","link":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/solder-bridging-pcb\/","title":{"rendered":"What Is Solder Bridging On a PCB? (2024 Update)"},"content":{"rendered":"\n<p><em><span style=\"font-weight: 400;\">What is solder bridging on a PCB, and how can you prevent it?<\/span> Read on to discover the answers.<\/em><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">If there\u2019s one thing sure about <a href=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/smart-devices-are-getting-smarter-is-your-company-elevating-electronics-design-with-fusion-360-yet\/\">electronics design<\/a>, it\u2019s that everything keeps on getting smaller and smaller. Just look at the wearable industry these days. We\u2019re cramming in electronics that used to be housed in a giant desktop tower into something that can be strapped to your wrist. And while this process of constant miniaturization might seem like a miracle to some, for engineers and manufacturers it can be a nightmare.<\/span><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">There\u2019s always that nagging stress of wondering how you\u2019ll fit all of those components into package sizes that keep shrinking. And then hoping you get a board back without any soldering issues. Of the many manufacturing issues that are caused by these shrinking package sizes, solder bridging takes the top of the list. But what is it exactly, and how can you prevent it from happening in your design? Let\u2019s find out.<\/span><\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"solder-bridging-101\">Solder bridging 101<\/h2>\n\n\n<p><span style=\"font-weight: 400;\">Solder bridging is just one of the many soldering issues that can occur on your <a href=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/signal-integrity-importanhigh-speed-pcb-design\/\">PCB<\/a><\/span> during its manufacturing journey. As its name suggests, it takes place when two or more pads become connected through an excessive application of solder, creating a bridge. Unlike other soldering issues which can be easy to identify, like the tombstoning of a component, identifying a solder bridge isn\u2019t as easy to catch. This issue can be microscopic<span style=\"font-weight: 400;\">, but even the smallest solder bridge that goes undetected on your PCB can lead to some nasty results, like a short circuit or a trace\/component burning up.<\/span><\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-large wp-image-1152 size-full\"><img decoding=\"async\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/eagle\/2017\/06\/SMDSoldering-9.jpg\" alt=\"solder-bridge\"\/><figcaption class=\"wp-element-caption\"><em>A close-up of a solder bridge being formed between two of the pins on an IC. (<a href=\"https:\/\/www.autodesk.com\/products\/eagle\/blog\/top-10-soldering-issues-can-ruin-pcb-design\/\">Image source<\/a>)<\/em><\/figcaption><\/figure>\n\n\n\n<p><span style=\"font-weight: 400;\">So what keeps solder from being excessively applied to your board in the first place? That\u2019s the job of a solder mask layer. This solder-resistant<\/span> coating gets added to your PCB during manufacturing <span style=\"font-weight: 400;\">and is used to protect specific areas of your PCB that should not have solder applied. For example, the space between two pads on an integrated circuit will be designated with a solder mask, so the only solder you\u2019ll get is on the two pads, but not between them, which could cause a solder bridge. <\/span><\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-large size-full wp-image-1219\"><img decoding=\"async\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/eagle\/2017\/06\/2-1.jpg\" alt=\"soldermask-pcb\"\/><figcaption class=\"wp-element-caption\"><em>The green color on any PCB is a giveaway of the solder mask being applied, although it comes in a variety of other colors. (<a href=\"http:\/\/www.fortex.co.uk\/product\/dry-film-solder-mask-resist\/\">Image source<\/a>)<\/em><\/figcaption><\/figure>\n\n\n<h2 class=\"wp-block-heading\" id=\"solder-bridging-causes\">Solder bridging causes<\/h2>\n\n\n<p><span style=\"font-weight: 400;\">Many different conditions can lead to solder bridging occurring on your PCB design during manufacturing. Some of these are related to the equipment and processes of the manufacturer, and others are related to the decisions you made during your design process. Some of the most common causes for solder bridging include:<\/span><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><span style=\"font-weight: 400;\">Using too much solder on SMT pads because of an incorrect stencil specification.<\/span><\/li>\n\n\n\n<li><span style=\"font-weight: 400;\">Having a bad seal between a stencil and bare board during the printing process.<\/span><\/li>\n\n\n\n<li><span style=\"font-weight: 400;\">Designing solder pads that are too big in relation to the gap between pads. <\/span><\/li>\n\n\n\n<li><span style=\"font-weight: 400;\">Placing components imprecisely or having a reduced component leads to pad size relationship. <\/span><\/li>\n\n\n\n<li><span style=\"font-weight: 400;\">Having an insufficient layer of solder resistance applied between the pads on your board.<\/span><\/li>\n<\/ul>\n\n\n\n<p>The good news about solder bridging is that there are a number of preventative measures you can take during your design process to stop this issue from cropping up. Let\u2019s take a look at how mask reliefs, solder dams, and mask-defined pads can help to burn those bridges.<\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"1-doublecheck-your-design-rules-for-mask-reliefs\">1. Double-check your design rules for mask reliefs<\/h2>\n\n\n<p><span style=\"font-weight: 400;\">A solder mask relief is defined as an area on your board layout that doesn\u2019t need a solder mask application. This is most commonly designated as a thin outline surrounding surface mount pads, through-hole pads, test points, and <a href=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/what-are-blind-vias-buried-vias-micro-vias\/\">vias<\/a><\/span>. <span style=\"font-weight: 400;\">Check out the image below, and you\u2019ll see the solder mask relief highlighted in green.<\/span><\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-large size-full wp-image-1220\"><img decoding=\"async\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/eagle\/2017\/06\/1-fGbSo3NSdyTVlDRK5b4RRw.jpeg\" alt=\"soldermask-relief\"\/><figcaption class=\"wp-element-caption\"><em>Solder mask relief surrounding three pads, keeping solder from each component separated. (<a href=\"https:\/\/medium.com\/tempo-automation\/avoiding-solder-mask-relief-issues-2d1a928ef7fe\">Image source<\/a>)<\/em><\/figcaption><\/figure>\n\n\n\n<p><span style=\"font-weight: 400;\">When setting up your design rules at the start of your project, we always recommend setting a relief between .003\u201d to .008\u201d for all of your <a href=\"https:\/\/www.sciencedirect.com\/topics\/engineering\/surface-mount-technology\" target=\"_blank\" rel=\"noreferrer noopener\">SMT components<\/a>. However, you might need to adjust this relief value if your pads are too close together. If you apply a solder mask relief that leaves no solder mask between each pad, your chances of causing a solder bridge become all the more likely (more on this in Tip 2).<\/span><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">One quick side note. What color solder mask you choose to use is also going to influence how extensive your mask reliefs need to be. Here\u2019s a handy chart that breaks it down by color:<\/span><\/p>\n\n\n<?xml encoding=\"utf-8\" ?><figure class=\"wp-block-table MuiTableContainer-root\"><table class=\" MuiTable-root DhigTable--verticalAlignment--top\"><tbody><tr class=\" MuiTableRow-root\"><td class=\" MuiTableCell-root\"><b>Solder Mask Color<\/b><\/td><td class=\" MuiTableCell-root\"><b>Minimum Solder Mask Relief<\/b><\/td><\/tr><tr class=\" MuiTableRow-root\"><td class=\" MuiTableCell-root\"><span style=\"font-weight: 400;\">Green<\/span><\/td><td class=\" MuiTableCell-root\"><span style=\"font-weight: 400;\">.003&rdquo;<\/span><\/td><\/tr><tr class=\" MuiTableRow-root\"><td class=\" MuiTableCell-root\"><span style=\"font-weight: 400;\">Clear<\/span><\/td><td class=\" MuiTableCell-root\"><span style=\"font-weight: 400;\">.003&rdquo;<\/span><\/td><\/tr><tr class=\" MuiTableRow-root\"><td class=\" MuiTableCell-root\"><span style=\"font-weight: 400;\">Red<\/span><\/td><td class=\" MuiTableCell-root\"><span style=\"font-weight: 400;\">.003&rdquo;<\/span><\/td><\/tr><tr class=\" MuiTableRow-root\"><td class=\" MuiTableCell-root\"><span style=\"font-weight: 400;\">Blue<\/span><\/td><td class=\" MuiTableCell-root\"><span style=\"font-weight: 400;\">.003&rdquo;<\/span><\/td><\/tr><tr class=\" MuiTableRow-root\"><td class=\" MuiTableCell-root\"><span style=\"font-weight: 400;\">Black<\/span><\/td><td class=\" MuiTableCell-root\"><span style=\"font-weight: 400;\">.004&rdquo;<\/span><\/td><\/tr><tr class=\" MuiTableRow-root\"><td class=\" MuiTableCell-root\"><span style=\"font-weight: 400;\">White<\/span><\/td><td class=\" MuiTableCell-root\"><span style=\"font-weight: 400;\">.004&rdquo;<\/span><\/td><\/tr><tr class=\" MuiTableRow-root\"><td class=\" MuiTableCell-root\"><span style=\"font-weight: 400;\">Yellow<\/span><\/td><td class=\" MuiTableCell-root\"><span style=\"font-weight: 400;\">.004&rdquo;<\/span><\/td><\/tr><tr class=\" MuiTableRow-root\"><td class=\" MuiTableCell-root\"><span style=\"font-weight: 400;\">Orange<\/span><\/td><td class=\" MuiTableCell-root\"><span style=\"font-weight: 400;\">.004&rdquo;<\/span><\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n<h2 class=\"wp-block-heading\" id=\"2-always-leave-a-solder-mask-dam-between-pads\">2. Always leave a Solder Mask Dam Between Pads<\/h2>\n\n\n<p><span style=\"font-weight: 400;\">Building on Tip 1, you always need to ensure that you have a solder mask dam between each of your SMT pads. A solder mask dam acts as a wall between the application of solder on each of your pads. Think of it as a physical dam. If you don\u2019t have a dam keeping solder contained on a pad, then it can easily spill over onto another pad, causing an unintended solder bridge. <\/span><\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-large size-full wp-image-1221\"><img decoding=\"async\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/eagle\/2017\/06\/SolderMaskDAMClearance.jpg\" alt=\"solder-mask-clearance\"\/><figcaption class=\"wp-element-caption\"><em>A side perspective of two pads and a solder mask dam separating them on a PCB. (<a href=\"http:\/\/www.candorind.com\/candor_manufacturing_capabilities\">Image source<\/a>)<\/em><\/figcaption><\/figure>\n\n\n\n<p><span style=\"font-weight: 400;\">As a general guideline, we always recommend setting up solder mask dams between each of the pads on your SMT components. This becomes increasingly important the smaller and more compact your boards get, especially for <a href=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/integrated-circuit-moores-law\/\">Integrated Circuits (ICs)<\/a>. As a bare minimum, this dam size should always be maintained at .004\u201d (2 mils), otherwise, it becomes very challenging for your manufacturer to isolate solder between pads.<\/span><\/p>\n\n\n<h2 class=\"wp-block-heading\" id=\"3-use-solder-maskdefined-pads-for-tightpitched-areas\">3. Use solder mask-defined pads for tight-pitched areas<\/h2>\n\n\n<p><span style=\"font-weight: 400;\">There might be times when you know you need a solder mask dam between two SMT pads, but you just don\u2019t have enough room to maintain a barrier and mask relief. You might run into this kind of problem when working with very tightly spaced pads on a Ball Grid Array (BGA) or Land Grid Array (LGA).<\/span><\/p>\n\n\n\n<p><span style=\"font-weight: 400;\">If this is the case, then consider using a solder mask-defined pad, which provides a solder mask relief that\u2019s the same size as the copper pad it is protecting. If you do end up going this route, you\u2019ll likely need to make a note in your fabrication files telling your manufacturer to leave the solder mask-defined pad as is without applying your standard mask clearances.<\/span><\/p>\n\n\n\n<figure class=\"wp-block-image aligncenter size-large size-full wp-image-1222\"><img decoding=\"async\" src=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/eagle\/2017\/06\/5283Fig01.gif\" alt=\"soldermask-defined-pads\"\/><figcaption class=\"wp-element-caption\"><em>Here you can see the difference between a Non-Solder Mask Defined Pad (Left), and a Solder Mask Defined Pad (Right). (<a href=\"https:\/\/www.maximintegrated.com\/en\/app-notes\/index.mvp\/id\/5283\">Image source<\/a>)<\/em><\/figcaption><\/figure>\n\n\n<h2 class=\"wp-block-heading\" id=\"burn-those-bridges\">Burn Those Bridges<\/h2>\n\n\n<p><span style=\"font-weight: 400;\">There you are, three surefire ways to make sure that solder bridging doesn\u2019t break your design when it comes time for manufacturing. As we\u2019ve seen, solder mask plays an invaluable role in keeping your components protected and isolated from one another during the application of solder. And with some healthy boundaries between two pads in the form of solder dams and mask reliefs, you\u2019ll be well on your way towards burning those solder bridges before they ever get a chance to be built<\/span>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Learn what solder bridging is on a PCB and how it can create a short circuit between your SMT passive components, ICs, BGAs, and LGAs.<\/p>\n","protected":false},"author":3911,"featured_media":64586,"menu_order":0,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[359],"tags":[207,360,206],"coauthors":[],"class_list":["post-17838","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-electronics-engineering","tag-electronics","tag-electronics-engineer","tag-pcb","dhig-theme--light"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>What Is Solder Bridging On a PCB - Fusion Blog<\/title>\n<meta name=\"description\" content=\"Learn what solder bridging is on a PCB and how it can create a short circuit between your SMT passive components, ICs, BGAs, and LGAs.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/solder-bridging-pcb\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"What Is Solder Bridging On a PCB - Fusion Blog\" \/>\n<meta property=\"og:description\" content=\"Learn what solder bridging is on a PCB and how it can create a short circuit between your SMT passive components, ICs, BGAs, and LGAs.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/solder-bridging-pcb\/\" \/>\n<meta property=\"og:site_name\" content=\"Fusion Blog\" \/>\n<meta property=\"article:published_time\" content=\"2024-01-12T09:59:35+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2024-01-12T10:00:20+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2017\/06\/2-1.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1000\" \/>\n\t<meta property=\"og:image:height\" content=\"484\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Edwin Robledo\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Edwin Robledo\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"7 minutes\" \/>\n<!-- \/ Yoast SEO plugin. -->","yoast_head_json":{"title":"What Is Solder Bridging On a PCB - Fusion Blog","description":"Learn what solder bridging is on a PCB and how it can create a short circuit between your SMT passive components, ICs, BGAs, and LGAs.","robots":{"index":"index","follow":"follow","max-snippet":"max-snippet:-1","max-image-preview":"max-image-preview:large","max-video-preview":"max-video-preview:-1"},"canonical":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/solder-bridging-pcb\/","og_locale":"en_US","og_type":"article","og_title":"What Is Solder Bridging On a PCB - Fusion Blog","og_description":"Learn what solder bridging is on a PCB and how it can create a short circuit between your SMT passive components, ICs, BGAs, and LGAs.","og_url":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/solder-bridging-pcb\/","og_site_name":"Fusion Blog","article_published_time":"2024-01-12T09:59:35+00:00","article_modified_time":"2024-01-12T10:00:20+00:00","og_image":[{"width":1000,"height":484,"url":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-content\/uploads\/2017\/06\/2-1.jpg","type":"image\/jpeg"}],"author":"Edwin Robledo","twitter_card":"summary_large_image","twitter_misc":{"Written by":"Edwin Robledo","Est. reading time":"7 minutes"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"Article","@id":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/solder-bridging-pcb\/#article","isPartOf":{"@id":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/solder-bridging-pcb\/"},"author":{"name":"Edwin Robledo","@id":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/#\/schema\/person\/81f7fc85212bfa6e804abcca6343e62a"},"headline":"What Is Solder Bridging On a PCB? 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I joined the EAGLE team 25 years ago to satisfy my passion for being involved with circuit board designs. I\u2019m the Technical Marketing Engineer for Fusion 360 electronics and part of the Fusion 360 community team. I have published best practices articles, Blogs, hundreds of video tutorials, and hosted several electronic design bootcamps. My passion is anything related to the outdoors, especially outdoor photography and hiking.","url":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/author\/edwin-robledo\/"}]}},"_links":{"self":[{"href":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-json\/wp\/v2\/posts\/17838","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-json\/wp\/v2\/users\/3911"}],"replies":[{"embeddable":true,"href":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-json\/wp\/v2\/comments?post=17838"}],"version-history":[{"count":0,"href":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-json\/wp\/v2\/posts\/17838\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-json\/wp\/v2\/media\/64586"}],"wp:attachment":[{"href":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-json\/wp\/v2\/media?parent=17838"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-json\/wp\/v2\/categories?post=17838"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-json\/wp\/v2\/tags?post=17838"},{"taxonomy":"author","embeddable":true,"href":"https:\/\/www.autodesk.com\/products\/fusion-360\/blog\/wp-json\/wp\/v2\/coauthors?post=17838"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}