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Getting Started: Introduction to CAM and Toolpaths

This post introduces you to the CAM functionality available in Fusion 360. We will look at how to create the first setup and a couple of the paths for the rocker arm. We will then open the completed toolpaths to run a simulation and post process.

 

CAM1.png

 

The rocker arm requires three setups to machine using 2.5 axis machining techniques. We will create setup 1 and two of the toolpaths for the setup. Then we will open a finished version to review all three setups.

 

CAM2.png

Setup 1

 

CAM3.png

Setup 2

 

CAM4.png

Setup 3

 

Upload Fusion data

You will use the data panel to upload a Fusion design and toolpaths. Click Open Data Panel to display the data panel.

 

CAM5.png

 

Fusion uses projects to organize designs and related data. Select the desired project from the drop down then click Upload to select the files.

 

CAM6.png

 

Click Select Files then browse to the location where you downloaded the files attached to this post. Select rocker arm.f3d and rocker arm FINAL.cam360 then click Open. Click Upload to begin the upload process. The files are uploaded to your A360 hub.

 

A dialog is displayed to show the progress of the upload and translate process. You can close this dialog and continue working in Fusion while the file processes.

 

CAM7.png

 

Go to the CAM Workspace

When the upload is complete, the files are listed in the data panel. Close the Upload progress dialog.

Right-click on the thumbnail and select Open to open the uploaded design.

 

CAM8.png

 

The rocker arm Fusion design is opened. We want to create toolpaths on this 3D design. Click File > New Toolpath from Design.

 

CAM9.png

 

Create a Setup

You are taken to the CAM workspace with the rocker arm design loaded. The first step is to create a setup then define the stock size and orientation. Orient the model as shown.

 

CAM10.png

 

In the Browser, click Change Active units and select Inch.

 

CAM11.png

 

Click Setup to define the stock size and orientation.

 

CAM12.png

 

Click Stock Point then select the upper right stock point to move the triad.

 

CAM13.png

 

Click the HEAD of the blue arrow to flip it up. Verify that the blue arrow (Z axis) is pointing up, the green arrow (Y axis) is pointing to the right, and the red arrow (X axis) is pointing towards you.

 

CAM14.png

 

Click the Stock tab to define the stock size.

  • Change Mode to Relative size box.
  • Stock Side Offset: 0.15 in
  • Stock Top Offset: 0.5 in
  • Stock Bottom Offset: 0.5 in

Click OK to finish the setup.

 

CAM15.png

 

Create a Face Operation

Now we will define two toolpaths to show how this works in Fusion 360. Start by clicking the Face command.

 

CAM16.png

 

Click Select next to Tool to pick the tool to use.

 

CAM17.png

 

Currently, the Windows and Mac interfaces for the tool library are different. Both libraries are shown below. Select the 2” Face Mill.

 

Windows:

 

CAM18.png

 

Mac:

 

CAM19.png

 

Click OK to finish the toolpath definition.

 

CAM20.png

 

Create a Clearing Operation

Click 2D Adaptive Clearing to begin defining the second toolpath.

 

CAM21.png

 

Click Select next to Tool to pick the tool to use.

 

CAM22.png

 

Select a Flat End Mill with a 0.5 in diameter and a Flute Length greater than 2 in.

 

Windows:

 

CAM23.png

 

Mac:

 

CAM24.png

 

Click the Geometry tab then select Pocket Selection. Click the top outside edge of the part.

 

CAM25.png

 

Click the Heights tab. Set the Bottom Height to Model bottom then set the Offset to -0.05 in.

 

CAM26.png

 

Click OK to complete the operation.

 

CAM27.png

 

Simulate Toolpaths

Now we will review the completed toolpaths, simulate the operations, and post the NC code. In the Data Panel, right-click on rocker arm FINAL and select Open. This loads the rocker arm with the three completed setups.

 

CAM28.png

 

Orient the model as shown and select Setup 1 in the Browser.

 

CAM29.png

 

Click Simulate.

 

CAM30.png

 

Enable Stock in the Simulate dialog box then click the Start the Simulation button at the bottom of the application. The operations in Setup 1 are simulated. You can step forward and back or change the speed of the simulation. Close the dialog box when done.

 

CAM31.png

 

Select all three setups then click Post Process.

 

CAM32.png

 

Click OK to the warning about multiple WCS.

 

CAM33.png

 

In the Post Process dialog box:

  • Set Post Configuration to haas.cps – Generic HAAS.
  • Set Program name or number to 1234.
  • Click OK

CAM34.png

 

Enter 1234 in the Save As field and click Save to name the file.

Review the code in the NC Editor then click Close.

 

You’re done! In this post we have:

  • Created a setup.
  • Created two toolpaths for that setup.
  • Simulated the completed setups.
  • Generated the NC code for the toolpaths.

This should get you started with what’s possible using the CAM workspace in Fusion 360.  Check the Fusion help site or cam.autodesk.com for more information.

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